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IAC Assessment: UM0267
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IAC Assessment: UM0267
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IAC Center University of Michigan
Assessment Year 2004
Principal Product Rubber Gaskets
NAICS 339991 - Gasket, Packing, and Sealing Device Manufacturing
SIC 3053 - Gaskets, Packing And Sealing Devices
Sales $10,000,000-$50,000,000
# of Employees 125
Plant Area (Sq.Ft.) 105,000
Annual Production 6,000,000 Pounds
Production Hrs. Annual 7,488
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $164,476 5,289,455 kWh $0.03
Electricity Demand $129,062 13,927 kW-months/year $9.27
Electricity Fees $4,789 - $ -
Natural Gas $54,686 6,741 MMBtu $8.11
TOTAL ENERGY COSTS $353,013
RECOMMENDED SAVINGS* $87,013 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $32,515
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
01: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$27,320
Cost:
$10,000
- - - - $(-1,379) (-170) - - $19,500 - $9,199 - -
-
kWh
-
-
kW-months/year
$(-1,379)
(-170)
MMBtu
-
-
$
$19,500
-
$
$9,199
-
Tgal
02: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$15,684
Cost:
$2,400
$26,682 857,929 $12,746 1,375 $(-23,744) (-2,917) - - - - - - $26,682
857,929
kWh
$12,746
1,375
kW-months/year
$(-23,744)
(-2,917)
MMBtu
-
-
$
-
-
$
-
-
Tgal
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,675
Cost:
$20,137
$9,731 312,902 $3,944 426 - - - - - - - - $9,731
312,902
kWh
$3,944
426
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$11,902
Cost:
$21,150
- - - - - - $11,902 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$11,902
-
$
-
-
$
-
-
Tgal
05: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$6,938
Cost:
$2,615
$4,695 150,985 $2,243 242 - - - - - - - - $4,695
150,985
kWh
$2,243
242
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
06: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$4,119
Cost:
$1,300
- - - - $4,119 508 - - - - - - -
-
kWh
-
-
kW-months/year
$4,119
508
MMBtu
-
-
$
-
-
$
-
-
Tgal
07: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$3,390
Cost:
$200
- - - - $3,390 418 - - - - - - -
-
kWh
-
-
kW-months/year
$3,390
418
MMBtu
-
-
$
-
-
$
-
-
Tgal
08: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$3,274
Cost:
$1,985
$2,216 71,240 $1,058 114 - - - - - - - - $2,216
71,240
kWh
$1,058
114
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$711
Cost:
$736
$711 22,869 - - - - - - - - - - $711
22,869
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$87,013
Cost:
$60,523
$44,035 1,415,925 $19,991 2,157 $(-17,614) (-2,161) $11,902 - $19,500 - $9,199 - $44,035
1,415,925
kWh
$19,991
2,157
kW-months/year
$(-17,614)
(-2,161)
MMBtu
$11,902
-
$
$19,500
-
$
$9,199
-
Tgal
TOTAL IMPLEMENTED Savings:
$32,515
Cost:
$43,902
$14,426 463,887 $6,187 668 - - $11,902 - - - - - $14,426
463,887
kWh
$6,187
668
kW-months/year
-
-
MMBtu
$11,902
-
$
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Water Consumption