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IAC Assessment: UM0275
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IAC Assessment: UM0275
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IAC Center University of Michigan
Assessment Year 2005
Principal Product Corrugated Packaging
NAICS 322211 - Corrugated and Solid Fiber Box Manufacturing
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 140
Plant Area (Sq.Ft.) 312,550
Annual Production 650,000 Thousand Feet
Production Hrs. Annual 6,240
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $254,278 5,985,779 kWh $0.04
Electricity Demand $77,319 14,174 kW-months/year $5.45
Electricity Fees $1,874 - $ -
Natural Gas $301,912 59,813 MMBtu $5.05
TOTAL ENERGY COSTS $635,383
RECOMMENDED SAVINGS* $268,460 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $34,442
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$193,508
Cost:
$1,140,000
$331,968 5,928,000 $62,130 11,400 $(-200,590) (-34,170) $331,968
5,928,000
kWh
$62,130
11,400
kW-months/year
$(-200,590)
(-34,170)
MMBtu
02: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$18,025
Cost:
$12,250
- - - - $18,025 3,669 -
-
kWh
-
-
kW-months/year
$18,025
3,669
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$15,372
Cost:
$25,936
$12,330 290,254 $3,042 558 - - $12,330
290,254
kWh
$3,042
558
kW-months/year
-
-
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$15,025
Cost:
$1,800
$12,052 283,704 $2,973 546 - - $12,052
283,704
kWh
$2,973
546
kW-months/year
-
-
MMBtu
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$7,898
Cost:
$500
- - - - $7,898 1,564 -
-
kWh
-
-
kW-months/year
$7,898
1,564
MMBtu
06: 2.7314 REDUCE VENTILATION AIR Savings:
$7,113
Cost:
$5,492
- - - - $7,113 1,408 -
-
kWh
-
-
kW-months/year
$7,113
1,408
MMBtu
07: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR Savings:
$4,883
Cost:
$3,000
- - - - $4,883 967 -
-
kWh
-
-
kW-months/year
$4,883
967
MMBtu
08: 2.7229 AIR CONDITION ONLY SPACE NECESSARY Savings:
$4,727
Cost:
$50
- - - - $4,727 936 -
-
kWh
-
-
kW-months/year
$4,727
936
MMBtu
09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,909
Cost:
$1,000
$1,531 36,040 $378 69 - - $1,531
36,040
kWh
$378
69
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$268,460
Cost:
$1,190,028
$357,881 6,537,998 $68,523 12,573 $(-157,944) (-25,626) $357,881
6,537,998
kWh
$68,523
12,573
kW-months/year
$(-157,944)
(-25,626)
MMBtu
TOTAL IMPLEMENTED Savings:
$34,442
Cost:
$6,350
$13,583 319,744 $3,351 615 $17,508 3,467 $13,583
319,744
kWh
$3,351
615
kW-months/year
$17,508
3,467
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas