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IAC Assessment: UM0277
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IAC Assessment: UM0277
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IAC Center University of Michigan
Assessment Year 2005
Principal Product Steel Castings
NAICS 331513 - Steel Foundries (except Investment)
SIC 3325 - Steel Foundries, Nec
Sales $5,000,000-$10,000,000
# of Employees 85
Plant Area (Sq.Ft.) 210,000
Annual Production 3,000 Tons
Production Hrs. Annual 7,488
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $187,290 5,708,846 kWh $0.03
Electricity Demand $129,904 8,979 kW-months/year $14.47
Electricity Fees $32,217 - $ -
Natural Gas $398,682 58,809 MMBtu $6.78
TOTAL ENERGY COSTS $748,093
RECOMMENDED SAVINGS* $45,738 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $42,009
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)
$ kWh $ kW-months/year $ MMBtu $ lb
01: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$34,320
Cost:
$7,500
- - - - - - $34,320 624,000 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$34,320
624,000
lb
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$4,442
Cost:
$1,000
- - - - $4,442 655 - - -
-
kWh
-
-
kW-months/year
$4,442
655
MMBtu
-
-
lb
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$3,729
Cost:
$3,000
- - - - $3,729 550 - - -
-
kWh
-
-
kW-months/year
$3,729
550
MMBtu
-
-
lb
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,247
Cost:
$1,000
$1,901 57,946 $1,346 93 - - - - $1,901
57,946
kWh
$1,346
93
kW-months/year
-
-
MMBtu
-
-
lb
TOTAL RECOMMENDED Savings:
$45,738
Cost:
$12,500
$1,901 57,946 $1,346 93 $8,171 1,205 $34,320 624,000 $1,901
57,946
kWh
$1,346
93
kW-months/year
$8,171
1,205
MMBtu
$34,320
624,000
lb
TOTAL IMPLEMENTED Savings:
$42,009
Cost:
$9,500
$1,901 57,946 $1,346 93 $4,442 655 $34,320 624,000 $1,901
57,946
kWh
$1,346
93
kW-months/year
$4,442
655
MMBtu
$34,320
624,000
lb
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)