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IAC Assessment: UM0279
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IAC Assessment: UM0279
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IAC Center University of Michigan
Assessment Year 2005
Principal Product Plastic Injection Molds
NAICS 333511 - Industrial Mold Manufacturing
SIC 3544 - Special Dies, Tools, Jigs & Fixtures
Sales $10,000,000-$50,000,000
# of Employees 218
Plant Area (Sq.Ft.) 131,749
Annual Production 200 Pieces
Production Hrs. Annual 7,488
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $343,580 6,210,820 kWh $0.06
Electricity Demand $44,013 16,416 kW-months/year $2.68
Electricity Fees $15,314 - $ -
Natural Gas $37,786 5,240 MMBtu $7.21
TOTAL ENERGY COSTS $440,693
RECOMMENDED SAVINGS* $37,603 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,885
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$23,916
Cost:
$17,993
$22,086 401,567 $1,830 683 - - $22,086
401,567
kWh
$1,830
683
kW-months/year
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,805
Cost:
$750
$4,505 81,430 $300 112 - - $4,505
81,430
kWh
$300
112
kW-months/year
-
-
MMBtu
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$3,802
Cost:
$9,000
$3,563 64,783 $239 89 - - $3,563
64,783
kWh
$239
89
kW-months/year
-
-
MMBtu
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,190
Cost:
$2,000
$2,989 54,351 $201 75 - - $2,989
54,351
kWh
$201
75
kW-months/year
-
-
MMBtu
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,890
Cost:
$500
- - - - $1,890 262 -
-
kWh
-
-
kW-months/year
$1,890
262
MMBtu
TOTAL RECOMMENDED Savings:
$37,603
Cost:
$30,243
$33,143 602,131 $2,570 959 $1,890 262 $33,143
602,131
kWh
$2,570
959
kW-months/year
$1,890
262
MMBtu
TOTAL IMPLEMENTED Savings:
$9,885
Cost:
$3,250
$7,494 135,781 $501 187 $1,890 262 $7,494
135,781
kWh
$501
187
kW-months/year
$1,890
262
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas