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IAC Assessment: UM0280
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IAC Assessment: UM0280
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IAC Center University of Michigan
Assessment Year 2005
Principal Product Metal Hose
NAICS 332510 - Hardware Manufacturing
SIC 3599 - Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 170
Plant Area (Sq.Ft.) 200,000
Annual Production 1,640 Thousand Feet
Production Hrs. Annual 4,940
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $160,707 1,900,785 kWh $0.08
Electricity Demand $47,325 6,760 kW-months/year $7.00
Electricity Fees $1,140 - $ -
Natural Gas $93,976 10,275 MMBtu $9.15
TOTAL ENERGY COSTS $303,148
RECOMMENDED SAVINGS* $50,771 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,384
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$20,334
Cost:
$24,499
$16,053 189,746 $4,281 612 - - $16,053
189,746
kWh
$4,281
612
kW-months/year
-
-
MMBtu
02: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$18,174
Cost:
$11,550
$(-643) (-7,603) $(-444) (-63) $19,261 2,105 $(-643)
(-7,603)
kWh
$(-444)
(-63)
kW-months/year
$19,261
2,105
MMBtu
03: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$4,277
Cost:
$35
$3,175 37,524 $1,102 157 - - $3,175
37,524
kWh
$1,102
157
kW-months/year
-
-
MMBtu
04: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR Savings:
$2,274
Cost:
$1,680
$(-175) (-2,064) $(-22) (-3) $2,471 270 $(-175)
(-2,064)
kWh
$(-22)
(-3)
kW-months/year
$2,471
270
MMBtu
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,086
Cost:
$128
- - - - $2,086 228 -
-
kWh
-
-
kW-months/year
$2,086
228
MMBtu
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,470
Cost:
$484
$1,470 17,370 - - - - $1,470
17,370
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$897
Cost:
$750
$729 8,622 $168 24 - - $729
8,622
kWh
$168
24
kW-months/year
-
-
MMBtu
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$654
Cost:
$225
$502 5,936 $152 22 - - $502
5,936
kWh
$152
22
kW-months/year
-
-
MMBtu
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$397
Cost:
$1,000
- - - - $397 43 -
-
kWh
-
-
kW-months/year
$397
43
MMBtu
10: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$208
Cost:
$105
$82 969 $126 18 - - $82
969
kWh
$126
18
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$50,771
Cost:
$40,456
$21,193 250,500 $5,363 767 $24,215 2,646 $21,193
250,500
kWh
$5,363
767
kW-months/year
$24,215
2,646
MMBtu
TOTAL IMPLEMENTED Savings:
$9,384
Cost:
$1,622
$5,876 69,452 $1,422 203 $2,086 228 $5,876
69,452
kWh
$1,422
203
kW-months/year
$2,086
228
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas