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IAC Assessment: UM0284
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IAC Assessment: UM0284
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IAC Center University of Michigan
Assessment Year 2005
Principal Product Transmission and Steering Components
NAICS 336350 - Motor Vehicle Transmission and Power Train Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 128
Plant Area (Sq.Ft.) 48,000
Annual Production 20,000,000 Pieces
Production Hrs. Annual 5,304
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $112,787 3,077,259 kWh $0.04
Electricity Demand $76,015 8,016 kW-months/year $9.48
Electricity Fees $3,524 - $ -
Natural Gas $13,980 1,930 MMBtu $7.24
TOTAL ENERGY COSTS $206,306
RECOMMENDED SAVINGS* $56,239 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $45,052
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz)
$ kWh $ kW-months/year $ MMBtu $ gal
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$32,977
Cost:
$1,275
$20,653 563,521 $12,324 1,300 - - - - $20,653
563,521
kWh
$12,324
1,300
kW-months/year
-
-
MMBtu
-
-
gal
02: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$9,488
Cost:
$11,000
- - - - - - $9,488 133,380 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$9,488
133,380
gal
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$7,059
Cost:
$1,000
- - - - $7,059 975 - - -
-
kWh
-
-
kW-months/year
$7,059
975
MMBtu
-
-
gal
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,062
Cost:
$4,152
$1,972 53,801 $1,090 115 - - - - $1,972
53,801
kWh
$1,090
115
kW-months/year
-
-
MMBtu
-
-
gal
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,954
Cost:
$2,000
$1,226 33,443 $728 77 - - - - $1,226
33,443
kWh
$728
77
kW-months/year
-
-
MMBtu
-
-
gal
06: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,360
Cost:
-
$1,360 37,102 - - - - - - $1,360
37,102
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$339
Cost:
$1,000
$83 2,274 $256 27 - - - - $83
2,274
kWh
$256
27
kW-months/year
-
-
MMBtu
-
-
gal
TOTAL RECOMMENDED Savings:
$56,239
Cost:
$20,427
$25,294 690,141 $14,398 1,519 $7,059 975 $9,488 133,380 $25,294
690,141
kWh
$14,398
1,519
kW-months/year
$7,059
975
MMBtu
$9,488
133,380
gal
TOTAL IMPLEMENTED Savings:
$45,052
Cost:
$8,427
$23,851 650,765 $14,142 1,492 $7,059 975 - - $23,851
650,765
kWh
$14,142
1,492
kW-months/year
$7,059
975
MMBtu
-
-
gal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz)