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IAC Assessment: UM0287
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IAC Assessment: UM0287
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IAC Center University of Michigan
Assessment Year 2005
Principal Product Interior Door Panels,Interior Dashboards,Interior Flooring
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 683
Plant Area (Sq.Ft.) 348,000
Annual Production 3,936,831 Pieces
Production Hrs. Annual 5,760
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,299,669 23,587,000 kWh $0.06
Electricity Demand $643,405 44,880 kW-months/year $14.34
Electricity Fees $1,954 - $ -
Natural Gas $229,809 26,436 MMBtu $8.69
TOTAL ENERGY COSTS $2,174,837
RECOMMENDED SAVINGS* $282,015 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $66,642
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$208,751
Cost:
$887,900
$348,810 6,342,000 $181,889 12,684 $(-321,948) (-36,000) $348,810
6,342,000
kWh
$181,889
12,684
kW-months/year
$(-321,948)
(-36,000)
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$22,506
Cost:
$675
$14,793 268,954 $7,713 538 - - $14,793
268,954
kWh
$7,713
538
kW-months/year
-
-
MMBtu
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$17,467
Cost:
$1,200
- - - - $17,467 2,010 -
-
kWh
-
-
kW-months/year
$17,467
2,010
MMBtu
04: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$9,493
Cost:
$8,770
- - - - $9,493 1,092 -
-
kWh
-
-
kW-months/year
$9,493
1,092
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,726
Cost:
$13,103
$3,484 63,244 $3,242 226 - - $3,484
63,244
kWh
$3,242
226
kW-months/year
-
-
MMBtu
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$6,622
Cost:
$206
$3,008 54,600 $3,614 252 - - $3,008
54,600
kWh
$3,614
252
kW-months/year
-
-
MMBtu
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$6,116
Cost:
$1,000
$4,022 73,093 $2,094 146 - - $4,022
73,093
kWh
$2,094
146
kW-months/year
-
-
MMBtu
08: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR Savings:
$4,334
Cost:
$1,250
- - - - $4,334 499 -
-
kWh
-
-
kW-months/year
$4,334
499
MMBtu
TOTAL RECOMMENDED Savings:
$282,015
Cost:
$914,104
$374,117 6,801,891 $198,552 13,846 $(-290,654) (-32,399) $374,117
6,801,891
kWh
$198,552
13,846
kW-months/year
$(-290,654)
(-32,399)
MMBtu
TOTAL IMPLEMENTED Savings:
$66,642
Cost:
$25,998
$22,299 405,291 $13,049 910 $31,294 3,601 $22,299
405,291
kWh
$13,049
910
kW-months/year
$31,294
3,601
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas