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IAC Assessment: UM0288
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IAC Assessment: UM0288
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IAC Center University of Michigan
Assessment Year 2005
Principal Product Silicone Products
NAICS 336350 - Motor Vehicle Transmission and Power Train Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 94
Plant Area (Sq.Ft.) 32,000
Annual Production 14,100,000 Pieces
Production Hrs. Annual 4,680
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $88,810 2,568,289 kWh $0.03
Electricity Demand $71,733 7,410 kW-months/year $9.68
Electricity Fees $7,099 - $ -
Natural Gas $9,099 1,556 MMBtu $5.85
TOTAL ENERGY COSTS $176,741
RECOMMENDED SAVINGS* $10,942 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,776
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,386
Cost:
$10,000
$2,896 83,741 $2,490 334 - - $2,896
83,741
kWh
$2,490
334
kW-months/year
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,865
Cost:
$150
$1,195 34,572 $670 69 - - $1,195
34,572
kWh
$670
69
kW-months/year
-
-
MMBtu
03: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$1,004
Cost:
$400
$329 5,218 - - $675 89 $329
5,218
kWh
-
-
kW-months/year
$675
89
MMBtu
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$895
Cost:
$1,000
- - - - $895 120 -
-
kWh
-
-
kW-months/year
$895
120
MMBtu
05: 2.2523 REDUCE INFILTRATION TO REFRIGERATED AREAS; ISOLATE HOT EQUIPMENT FROM REFRIGERATED AREAS Savings:
$656
Cost:
-
$656 18,928 - - - - $656
18,928
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.7314 REDUCE VENTILATION AIR Savings:
$616
Cost:
$150
$616 9,477 - - - - $616
9,477
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$159
Cost:
$25
$60 1,723 $99 64 - - $60
1,723
kWh
$99
64
kW-months/year
-
-
MMBtu
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$141
Cost:
$300
$91 2,618 $50 5 - - $91
2,618
kWh
$50
5
kW-months/year
-
-
MMBtu
09: 2.7444 CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS Savings:
$130
Cost:
$50
$13 200 - - $117 16 $13
200
kWh
-
-
kW-months/year
$117
16
MMBtu
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$90
Cost:
$600
$90 2,608 - - - - $90
2,608
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$10,942
Cost:
$12,675
$5,946 159,085 $3,309 472 $1,687 225 $5,946
159,085
kWh
$3,309
472
kW-months/year
$1,687
225
MMBtu
TOTAL IMPLEMENTED Savings:
$9,776
Cost:
$11,325
$5,842 156,267 $3,259 467 $675 89 $5,842
156,267
kWh
$3,259
467
kW-months/year
$675
89
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas