IAC logo
IAC Assessment: UM0293
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: UM0293
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Michigan
Assessment Year 2005
Principal Product Progressive Dies, Sheet Metal Stampings
NAICS 333514 - Special Die and Tool, Die Set, Jig, and Fixture Manufacturing
SIC 3544 - Special Dies, Tools, Jigs & Fixtures
Sales $10,000,000-$50,000,000
# of Employees 63
Plant Area (Sq.Ft.) 62,000
Annual Production 2,000,000 Pieces
Production Hrs. Annual 5,720
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $88,577 1,910,896 kWh $0.05
Electricity Demand $68,217 5,984 kW-months/year $11.40
Electricity Fees $1,421 - $ -
Natural Gas $11,722 1,889 MMBtu $6.21
TOTAL ENERGY COSTS $169,937
RECOMMENDED SAVINGS* $25,917 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,679
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,861
Cost:
$18,165
$5,165 111,431 $2,696 236 - - - - $5,165
111,431
kWh
$2,696
236
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,506
Cost:
$175
$4,292 92,595 $2,214 194 - - - - $4,292
92,595
kWh
$2,214
194
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$6,085
Cost:
$50
$3,816 45,978 - - $2,269 366 - - $3,816
45,978
kWh
-
-
kW-months/year
$2,269
366
MMBtu
-
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,999
Cost:
$2,728
- - - - - - $3,999 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,999
-
$
05: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$1,239
Cost:
-
$278 3,344 - - $961 155 - - $278
3,344
kWh
-
-
kW-months/year
$961
155
MMBtu
-
-
$
06: 2.4234 COOL COMPRESSOR AIR INTAKE WITH HEAT EXCHANGER Savings:
$227
Cost:
$200
$150 3,234 $77 7 - - - - $150
3,234
kWh
$77
7
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$25,917
Cost:
$21,318
$13,701 256,582 $4,987 437 $3,230 521 $3,999 - $13,701
256,582
kWh
$4,987
437
kW-months/year
$3,230
521
MMBtu
$3,999
-
$
TOTAL IMPLEMENTED Savings:
$20,679
Cost:
$18,590
$13,423 253,238 $4,987 437 $2,269 366 - - $13,423
253,238
kWh
$4,987
437
kW-months/year
$2,269
366
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes