Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Michigan |
|---|---|
| Assessment Year | 2006 |
| Principal Product | Hot Forgings of Steel for Auto Industry |
| NAICS | 332111 - Iron and Steel Forging |
| SIC | 3462 - Iron And Steel Forgings |
| Sales | $50,000,000-$100,000,000 |
| # of Employees | 172 |
| Plant Area (Sq.Ft.) | 158,500 |
| Annual Production | 30,000 Tons |
| Production Hrs. Annual | 7,200 |
| Location (State) | MI |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $790,053 | 25,440,568 | kWh | $0.03 |
| Electricity Demand | $518,627 | 46,220 | kW-months/year | $11.22 |
| Electricity Fees | $72,945 | - | $ | - |
| Natural Gas | $453,338 | 63,385 | MMBtu | $7.15 |
| TOTAL ENERGY COSTS | $1,834,963 | |||
| RECOMMENDED SAVINGS* | $202,678 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $87,178 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Water Consumption | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Water Consumption | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | Tgal | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $80,138 Cost: $170,000 |
$50,012 | 1,610,712 | $30,126 | 2,685 | - | - | - | - | - | - |
$50,012 1,610,712 kWh |
$30,126 2,685 kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.3212 OPTIMIZE PLANT POWER FACTOR |
Savings: $71,400 Cost: $75,000 |
- | - | - | - | $71,400 | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$71,400 - $ |
- - MMBtu |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE |
Savings: $15,365 Cost: $1,130 |
- | - | - | - | - | - | - | - | $15,365 | - |
- - kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
$15,365 - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS |
Savings: $10,656 Cost: $5,250 |
$(-224) | (-7,202) | $(-162) | (-14) | - | - | $11,042 | 1,544 | - | - |
$(-224) (-7,202) kWh |
$(-162) (-14) kW-months/year |
- - $ |
$11,042 1,544 MMBtu |
- - Tgal |
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| 05: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS |
Savings: $8,859 Cost: $2,400 |
- | - | - | - | - | - | $8,859 | 1,239 | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$8,859 1,239 MMBtu |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $7,040 Cost: $1,200 |
$4,394 | 141,500 | $2,646 | 236 | - | - | - | - | - | - |
$4,394 141,500 kWh |
$2,646 236 kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $4,767 Cost: $13,877 |
$1,975 | 63,706 | $2,792 | 249 | - | - | - | - | - | - |
$1,975 63,706 kWh |
$2,792 249 kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $2,259 Cost: $3,080 |
- | - | - | - | - | - | $2,259 | 316 | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$2,259 316 MMBtu |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $1,316 Cost: $1,860 |
- | - | - | - | - | - | $1,316 | 184 | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$1,316 184 MMBtu |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.7134 USE PHOTOCELL CONTROLS |
Savings: $878 Cost: $736 |
$878 | 28,326 | - | - | - | - | - | - | - | - |
$878 28,326 kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $202,678 Cost: $274,533 |
$57,035 | 1,837,042 | $35,402 | 3,156 | $71,400 | - | $23,476 | 3,283 | $15,365 | - | $57,035 1,837,042 kWh |
$35,402 3,156 kW-months/year |
$71,400 - $ |
$23,476 3,283 MMBtu |
$15,365 - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $87,178 Cost: $171,200 |
$54,406 | 1,752,212 | $32,772 | 2,921 | - | - | - | - | - | - | $54,406 1,752,212 kWh |
$32,772 2,921 kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | Tgal | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Water Consumption | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Water Consumption | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||