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IAC Assessment: UM0300
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IAC Assessment: UM0300
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IAC Center University of Michigan
Assessment Year 2006
Principal Product Electroplating OEM Bumpers for Auto Industry
NAICS 332813 - Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3471 - Plating And Polishing
Sales $10,000,000-$50,000,000
# of Employees 140
Plant Area (Sq.Ft.) 77,550
Annual Production 585,614 Pieces
Production Hrs. Annual 5,760
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $289,705 7,770,400 kWh $0.04
Electricity Demand $246,469 16,932 kW-months/year $14.56
Electricity Fees $4,498 - $ -
Natural Gas $303,363 33,700 MMBtu $9.00
TOTAL ENERGY COSTS $844,035
RECOMMENDED SAVINGS* $30,031 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $30,031
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$15,780
Cost:
$14,167
- - - - $15,780 1,306 -
-
kWh
-
-
kW-months/year
$15,780
1,306
MMBtu
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$7,203
Cost:
$2,500
- - - - $7,203 658 -
-
kWh
-
-
kW-months/year
$7,203
658
MMBtu
03: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$2,520
Cost:
$515
- - - - $2,520 209 -
-
kWh
-
-
kW-months/year
$2,520
209
MMBtu
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,993
Cost:
$500
- - - - $1,993 165 -
-
kWh
-
-
kW-months/year
$1,993
165
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$972
Cost:
$560
$471 12,625 $501 34 - - $471
12,625
kWh
$501
34
kW-months/year
-
-
MMBtu
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$696
Cost:
$825
- - - - $696 58 -
-
kWh
-
-
kW-months/year
$696
58
MMBtu
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$537
Cost:
$1,000
$296 7,938 $241 17 - - $296
7,938
kWh
$241
17
kW-months/year
-
-
MMBtu
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$330
Cost:
$75
$209 5,592 $121 8 - - $209
5,592
kWh
$121
8
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$30,031
Cost:
$20,142
$976 26,155 $863 59 $28,192 2,396 $976
26,155
kWh
$863
59
kW-months/year
$28,192
2,396
MMBtu
TOTAL IMPLEMENTED Savings:
$30,031
Cost:
$20,142
$976 26,155 $863 59 $28,192 2,396 $976
26,155
kWh
$863
59
kW-months/year
$28,192
2,396
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas