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IAC Assessment: UM0301
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IAC Assessment: UM0301
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IAC Center University of Michigan
Assessment Year 2006
Principal Product Electro Deposition Painting / Powder Coating
NAICS 332813 - Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3471 - Plating And Polishing
Sales $10,000,000-$50,000,000
# of Employees 225
Plant Area (Sq.Ft.) 185,000
Annual Production 5,000,000 Pieces
Production Hrs. Annual 4,335
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $10,713 4,817,000 kWh $0.00
Electricity Demand $215,055 10,713 kW-months/year $20.07
Electricity Fees $5,410 - $ -
Natural Gas $1,082,100 100,002 MMBtu $10.82
TOTAL ENERGY COSTS $1,313,278
RECOMMENDED SAVINGS* $47,788 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,536
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$9,958
Cost:
$30,000
- - - - $9,958 776 -
-
kWh
-
-
kW-months/year
$9,958
776
MMBtu
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$6,754
Cost:
$1,971
- - - - $6,754 520 -
-
kWh
-
-
kW-months/year
$6,754
520
MMBtu
03: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$6,429
Cost:
$9,875
- - - - $6,429 495 -
-
kWh
-
-
kW-months/year
$6,429
495
MMBtu
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$6,344
Cost:
$500
- - - - $6,344 458 -
-
kWh
-
-
kW-months/year
$6,344
458
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,457
Cost:
$375
$3,567 71,391 $3,890 194 - - $3,567
71,391
kWh
$3,890
194
kW-months/year
-
-
MMBtu
06: 2.7133 USE SEPARATE SWITCHES ON PERIMETER LIGHTING WHICH MAY BE TURNED OFF WHEN NATURAL LIGHT IS AVAILABLE Savings:
$4,498
Cost:
$738
$3,183 64,104 $1,315 66 - - $3,183
64,104
kWh
$1,315
66
kW-months/year
-
-
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,325
Cost:
-
$1,569 31,602 $1,756 88 - - $1,569
31,602
kWh
$1,756
88
kW-months/year
-
-
MMBtu
08: 2.7141 LOWER LIGHT FIXTURES IN HIGH CEILING AREAS Savings:
$1,415
Cost:
$1,363
$668 13,452 $747 37 - - $668
13,452
kWh
$747
37
kW-months/year
-
-
MMBtu
09: 2.2711 UTILIZE OUTSIDE AIR INSTEAD OF CONDITIONED AIR FOR DRYING Savings:
$328
Cost:
$328
$(-47) (-949) $(-52) (-3) $427 39 $(-47)
(-949)
kWh
$(-52)
(-3)
kW-months/year
$427
39
MMBtu
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,062
Cost:
$300
$506 10,192 $556 28 - - $506
10,192
kWh
$556
28
kW-months/year
-
-
MMBtu
11: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$218
Cost:
$500
- - - - $218 17 -
-
kWh
-
-
kW-months/year
$218
17
MMBtu
TOTAL RECOMMENDED Savings:
$47,788
Cost:
$45,950
$9,446 189,792 $8,212 410 $30,130 2,305 $9,446
189,792
kWh
$8,212
410
kW-months/year
$30,130
2,305
MMBtu
TOTAL IMPLEMENTED Savings:
$17,536
Cost:
$2,346
$5,136 102,993 $5,646 282 $6,754 520 $5,136
102,993
kWh
$5,646
282
kW-months/year
$6,754
520
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas