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IAC Assessment: UM0302
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IAC Assessment: UM0302
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IAC Center University of Michigan
Assessment Year 2006
Principal Product Automotive parts metal stamping
NAICS 336370 - Motor Vehicle Metal Stamping
SIC 3465 - Automotive Stampings
Sales $50,000,000-$100,000,000
# of Employees 226
Plant Area (Sq.Ft.) 125,000
Annual Production 20,700,000 Pieces
Production Hrs. Annual 5,760
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $289,949 7,848,402 kWh $0.04
Electricity Demand $152,872 16,226 kW-months/year $9.42
Electricity Fees $2,520 - $ -
Natural Gas $191,164 24,281 MMBtu $7.87
TOTAL ENERGY COSTS $636,505
RECOMMENDED SAVINGS* $76,201 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,943
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$41,312
Cost:
$7,600
$(-346) (-9,376) $(-163) (-17) $41,821 5,314 $(-346)
(-9,376)
kWh
$(-163)
(-17)
kW-months/year
$41,821
5,314
MMBtu
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$9,991
Cost:
$1,000
- - - - $9,991 689 -
-
kWh
-
-
kW-months/year
$9,991
689
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,381
Cost:
$1,500
$4,167 112,807 $2,214 235 - - $4,167
112,807
kWh
$2,214
235
kW-months/year
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,195
Cost:
$7,724
$2,769 74,964 $2,426 258 - - $2,769
74,964
kWh
$2,426
258
kW-months/year
-
-
MMBtu
05: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$4,420
Cost:
$1,500
- - - - $4,420 305 -
-
kWh
-
-
kW-months/year
$4,420
305
MMBtu
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,331
Cost:
$2,000
$2,829 76,580 $1,502 160 - - $2,829
76,580
kWh
$1,502
160
kW-months/year
-
-
MMBtu
07: 2.7444 CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS Savings:
$4,184
Cost:
$845
- - - - $4,184 289 -
-
kWh
-
-
kW-months/year
$4,184
289
MMBtu
08: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$387
Cost:
$25
- - - - $387 27 -
-
kWh
-
-
kW-months/year
$387
27
MMBtu
TOTAL RECOMMENDED Savings:
$76,201
Cost:
$22,194
$9,419 254,975 $5,979 636 $60,803 6,624 $9,419
254,975
kWh
$5,979
636
kW-months/year
$60,803
6,624
MMBtu
TOTAL IMPLEMENTED Savings:
$20,943
Cost:
$3,370
$4,167 112,807 $2,214 235 $14,562 1,005 $4,167
112,807
kWh
$2,214
235
kW-months/year
$14,562
1,005
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas