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IAC Assessment: UM0303
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IAC Assessment: UM0303
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IAC Center University of Michigan
Assessment Year 2006
Principal Product cement type I & III
NAICS 327310 - Cement Manufacturing
SIC 3241 - Cement, Hydraulic
Sales $50,000,000-$100,000,000
# of Employees 150
Plant Area (Sq.Ft.) 2,633,400
Annual Production 920,000 Tons
Production Hrs. Annual 8,736
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $3,606,023 129,964,880 kWh $0.03
Electricity Demand $2,184,220 108,000 kW-months/year $20.22
Electricity Fees $9,702 - $ -
Natural Gas $755,250 1,794,920 MMBtu $0.42
TOTAL ENERGY COSTS $6,555,195
RECOMMENDED SAVINGS* $358,171 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,914
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Consumption Electricity Usage Electricity Demand Water Consumption
$ kWh $ kW-months/year $ Tgal
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$338,489
Cost:
$344,200
$180,776 6,514,450 $180,928 8,948 $(-23,215) - $180,776
6,514,450
kWh
$180,928
8,948
kW-months/year
$(-23,215)
-
Tgal
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$7,914
Cost:
$1,100
$2,819 101,590 $5,095 252 - - $2,819
101,590
kWh
$5,095
252
kW-months/year
-
-
Tgal
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,020
Cost:
$7,545
$3,009 108,422 $3,011 149 - - $3,009
108,422
kWh
$3,011
149
kW-months/year
-
-
Tgal
04: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$3,089
Cost:
$1,000
$1,985 71,548 $1,104 55 - - $1,985
71,548
kWh
$1,104
55
kW-months/year
-
-
Tgal
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,659
Cost:
$552
$2,659 95,830 - - - - $2,659
95,830
kWh
-
-
kW-months/year
-
-
Tgal
TOTAL RECOMMENDED Savings:
$358,171
Cost:
$354,397
$191,248 6,891,840 $190,138 9,404 $(-23,215) - $191,248
6,891,840
kWh
$190,138
9,404
kW-months/year
$(-23,215)
-
Tgal
TOTAL IMPLEMENTED Savings:
$7,914
Cost:
$1,100
$2,819 101,590 $5,095 252 - - $2,819
101,590
kWh
$5,095
252
kW-months/year
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ Tgal
Electricity Usage Electricity Demand Water Consumption Electricity Usage Electricity Demand Water Consumption