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IAC Assessment: UM0304
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IAC Assessment: UM0304
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IAC Center University of Michigan
Assessment Year 2006
Principal Product Screw-Machined, milled and broached components for the automotive indust
NAICS 332721 - Precision Turned Product Manufacturing
SIC 3451 - Screw Machine Products
Sales $50,000,000-$100,000,000
# of Employees 228
Plant Area (Sq.Ft.) 100,000
Annual Production 39,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $490,308 6,306,720 kWh $0.08
Electricity Demand $253,010 16,193 kW-months/year $15.62
Electricity Fees $16,231 - $ -
Natural Gas $36,650 43,518 MMBtu $0.84
TOTAL ENERGY COSTS $796,199
RECOMMENDED SAVINGS* $45,631 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $29,458
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Consumption
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$12,618
Cost:
$2,500
$4,128 117,775 $8,490 544 - - - - - - $4,128
117,775
kWh
$8,490
544
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$9,510
Cost:
$40,185
- - - - $9,510 - - - - - -
-
kWh
-
-
kW-months/year
$9,510
-
$
-
-
MMBtu
-
-
Tgal
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,445
Cost:
$875
$3,670 104,772 $3,775 242 - - - - - - $3,670
104,772
kWh
$3,775
242
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,663
Cost:
$11,910
$3,588 102,361 $3,075 197 - - - - - - $3,588
102,361
kWh
$3,075
197
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$4,372
Cost:
$1,750
$2,355 67,191 $2,017 129 - - - - - - $2,355
67,191
kWh
$2,017
129
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,496
Cost:
$1,000
$1,231 35,116 $1,265 81 - - - - - - $1,231
35,116
kWh
$1,265
81
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
07: 2.2514 COVER OPEN TANKS Savings:
$810
Cost:
$384
- - - - - - $739 88 $71 - -
-
kWh
-
-
kW-months/year
-
-
$
$739
88
MMBtu
$71
-
Tgal
08: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$796
Cost:
$325
$796 22,714 - - - - - - - - $796
22,714
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$594
Cost:
$594
$594 16,953 - - - - - - - - $594
16,953
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
10: 2.2514 COVER OPEN TANKS Savings:
$327
Cost:
$475
- - - - - - $327 39 - - -
-
kWh
-
-
kW-months/year
-
-
$
$327
39
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$45,631
Cost:
$59,998
$16,362 466,882 $18,622 1,193 $9,510 - $1,066 127 $71 - $16,362
466,882
kWh
$18,622
1,193
kW-months/year
$9,510
-
$
$1,066
127
MMBtu
$71
-
Tgal
TOTAL IMPLEMENTED Savings:
$29,458
Cost:
$7,903
$12,774 364,521 $15,547 996 - - $1,066 127 $71 - $12,774
364,521
kWh
$15,547
996
kW-months/year
-
-
$
$1,066
127
MMBtu
$71
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Consumption