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IAC Assessment: UM0305
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IAC Assessment: UM0305
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IAC Center University of Michigan
Assessment Year 2006
Principal Product Aluminum billet
NAICS 331314 - Secondary Smelting and Alloying of Aluminum
SIC 3341 - Secondary Nonferrous Metals
Sales $10,000,000-$50,000,000
# of Employees 62
Plant Area (Sq.Ft.) 76,000
Annual Production 100,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $124,467 3,684,246 kWh $0.03
Electricity Demand $131,954 7,447 kW-months/year $17.72
Electricity Fees $5,635 - $ -
Natural Gas $3,369,375 413,772 MMBtu $8.14
TOTAL ENERGY COSTS $3,631,431
RECOMMENDED SAVINGS* $108,030 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $63,568
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$26,404
Cost:
$1,300
- - - - $26,404 3,244 -
-
kWh
-
-
kW-months/year
$26,404
3,244
MMBtu
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$25,149
Cost:
$46,400
$25,149 744,507 - - - - $25,149
744,507
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$17,877
Cost:
$1,112
- - - - $17,877 2,196 -
-
kWh
-
-
kW-months/year
$17,877
2,196
MMBtu
04: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$16,577
Cost:
$47,224
- - - - $16,577 2,037 -
-
kWh
-
-
kW-months/year
$16,577
2,037
MMBtu
05: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$12,021
Cost:
$4,834
- - - - $12,021 1,477 -
-
kWh
-
-
kW-months/year
$12,021
1,477
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,329
Cost:
$4,720
$1,543 45,686 $1,786 101 - - $1,543
45,686
kWh
$1,786
101
kW-months/year
-
-
MMBtu
07: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$2,689
Cost:
$4,660
- - - - $2,689 330 -
-
kWh
-
-
kW-months/year
$2,689
330
MMBtu
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,049
Cost:
$1,300
- - - - $2,049 252 -
-
kWh
-
-
kW-months/year
$2,049
252
MMBtu
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,248
Cost:
$75
$621 18,385 $627 35 - - $621
18,385
kWh
$627
35
kW-months/year
-
-
MMBtu
10: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$527
Cost:
$2,145
- - - - $527 65 -
-
kWh
-
-
kW-months/year
$527
65
MMBtu
11: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR Savings:
$160
Cost:
$200
- - - - $160 20 -
-
kWh
-
-
kW-months/year
$160
20
MMBtu
TOTAL RECOMMENDED Savings:
$108,030
Cost:
$113,970
$27,313 808,578 $2,413 136 $78,304 9,621 $27,313
808,578
kWh
$2,413
136
kW-months/year
$78,304
9,621
MMBtu
TOTAL IMPLEMENTED Savings:
$63,568
Cost:
$16,701
$2,164 64,071 $2,413 136 $58,991 7,247 $2,164
64,071
kWh
$2,413
136
kW-months/year
$58,991
7,247
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas