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IAC Assessment: UM0306
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IAC Assessment: UM0306
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IAC Center University of Michigan
Assessment Year 2006
Principal Product color formers
NAICS 325130 - Synthetic Dye and Pigment Manufacturing
SIC 2865 - Cyclic Crudes And Intermediates
Sales $10,000,000-$50,000,000
# of Employees 79
Plant Area (Sq.Ft.) 40,500
Annual Production 3,300,000 Pounds
Production Hrs. Annual 8,400
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $302,127 8,325,676 kWh $0.04
Electricity Demand $151,779 15,949 kW-months/year $9.52
Electricity Fees $3,726 - $ -
Natural Gas $538,934 57,398 MMBtu $9.39
TOTAL ENERGY COSTS $996,566
RECOMMENDED SAVINGS* $49,078 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $24,850
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$12,385
Cost:
$2,500
- - - - $12,385 1,319 -
-
kWh
-
-
kW-months/year
$12,385
1,319
MMBtu
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$11,812
Cost:
$22,458
- - - - $11,812 1,258 -
-
kWh
-
-
kW-months/year
$11,812
1,258
MMBtu
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$9,934
Cost:
$2,500
- - $9,934 1,058 - - -
-
kWh
$9,934
1,058
kW-months/year
-
-
MMBtu
04: 2.2525 ELIMINATE COOLING OF PROCESS STREAMS WHICH SUBSEQUENTLY MUST BE HEATED AND VICE VERSA Savings:
$8,336
Cost:
$7,520
$2,072 57,084 $776 82 $5,488 584 $2,072
57,084
kWh
$776
82
kW-months/year
$5,488
584
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,571
Cost:
$9,421
$1,604 44,198 $967 102 - - $1,604
44,198
kWh
$967
102
kW-months/year
-
-
MMBtu
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$2,482
Cost:
$2,429
- - - - $2,482 284 -
-
kWh
-
-
kW-months/year
$2,482
284
MMBtu
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,558
Cost:
$197
- - - - $1,558 166 -
-
kWh
-
-
kW-months/year
$1,558
166
MMBtu
TOTAL RECOMMENDED Savings:
$49,078
Cost:
$47,025
$3,676 101,282 $11,677 1,242 $33,725 3,611 $3,676
101,282
kWh
$11,677
1,242
kW-months/year
$33,725
3,611
MMBtu
TOTAL IMPLEMENTED Savings:
$24,850
Cost:
$19,638
$3,676 101,282 $1,743 184 $19,431 2,069 $3,676
101,282
kWh
$1,743
184
kW-months/year
$19,431
2,069
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas