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IAC Assessment: UM0308
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IAC Assessment: UM0308
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IAC Center University of Michigan
Assessment Year 2006
Principal Product Powder Coating
NAICS 332813 - Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3471 - Plating And Polishing
Sales $1,000,000-$5,000,000
# of Employees 30
Plant Area (Sq.Ft.) 37,000
Annual Production 0 Units
Production Hrs. Annual 4,420
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $23,350 327,654 kWh $0.07
Electricity Demand $6,252 544 kW-months/year $11.49
Electricity Fees $393 - $ -
Natural Gas $142,808 13,048 MMBtu $10.94
TOTAL ENERGY COSTS $172,803
RECOMMENDED SAVINGS* $10,878 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,204
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$3,769
Cost:
$500
- - $3,769 344 -
-
kWh
$3,769
344
MMBtu
02: 2.7314 REDUCE VENTILATION AIR Savings:
$2,507
Cost:
$500
- - $2,507 229 -
-
kWh
$2,507
229
MMBtu
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$2,070
Cost:
$1,250
- - $2,070 189 -
-
kWh
$2,070
189
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,462
Cost:
$3,479
$1,462 15,886 - - $1,462
15,886
kWh
-
-
MMBtu
05: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR Savings:
$536
Cost:
$300
- - $536 49 -
-
kWh
$536
49
MMBtu
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$392
Cost:
$1,000
$392 4,256 - - $392
4,256
kWh
-
-
MMBtu
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$142
Cost:
$310
- - $142 13 -
-
kWh
$142
13
MMBtu
TOTAL RECOMMENDED Savings:
$10,878
Cost:
$7,339
$1,854 20,142 $9,024 824 $1,854
20,142
kWh
$9,024
824
MMBtu
TOTAL IMPLEMENTED Savings:
$7,204
Cost:
$2,300
$392 4,256 $6,812 622 $392
4,256
kWh
$6,812
622
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas