IAC logo
IAC Assessment: UM0310
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: UM0310
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Michigan
Assessment Year 2006
Principal Product Plastic Injection Molded Parts
NAICS 326121 - Unlaminated Plastics Profile Shape Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 455
Plant Area (Sq.Ft.) 200,000
Annual Production 60,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $541,630 15,109,279 kWh $0.04
Electricity Demand $532,732 31,285 kW-months/year $17.03
Electricity Fees $23,567 - $ -
Natural Gas $244,653 21,905 MMBtu $11.17
TOTAL ENERGY COSTS $1,342,582
RECOMMENDED SAVINGS* $105,093 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $35,617
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Energy Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Other Energy Solid Waste (non-haz)
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ lb
01: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$31,460
Cost:
$21,337
$16,133 450,000 $15,327 900 - - - - - - $16,133
450,000
kWh
$15,327
900
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
02: 3.6122 INSTALL SOLID WASTE INCINERATOR FOR HEAT Savings:
$30,322
Cost:
$27,325
- - - - - - $16,822 8,411 $13,500 560,000 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$16,822
8,411
MMBtu
$13,500
560,000
lb
03: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$20,000
Cost:
$14,850
$(-609) (-16,994) $(-540) (-32) $21,149 1,893 - - - - $(-609)
(-16,994)
kWh
$(-540)
(-32)
kW-months/year
$21,149
1,893
MMBtu
-
-
MMBtu
-
-
lb
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$10,978
Cost:
$375
$5,652 157,440 $5,326 315 - - - - - - $5,652
157,440
kWh
$5,326
315
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$7,694
Cost:
$2,000
$3,946 110,053 $3,748 220 - - - - - - $3,946
110,053
kWh
$3,748
220
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,785
Cost:
$5,996
$1,428 43,620 $1,357 87 - - - - - - $1,428
43,620
kWh
$1,357
87
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,854
Cost:
$225
$951 26,518 $903 53 - - - - - - $951
26,518
kWh
$903
53
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
TOTAL RECOMMENDED Savings:
$105,093
Cost:
$72,108
$27,501 770,637 $26,121 1,543 $21,149 1,893 $16,822 8,411 $13,500 560,000 $27,501
770,637
kWh
$26,121
1,543
kW-months/year
$21,149
1,893
MMBtu
$16,822
8,411
MMBtu
$13,500
560,000
lb
TOTAL IMPLEMENTED Savings:
$35,617
Cost:
$21,446
$7,422 210,584 $7,046 423 $21,149 1,893 - - - - $7,422
210,584
kWh
$7,046
423
kW-months/year
$21,149
1,893
MMBtu
-
-
MMBtu
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ lb
Electricity Usage Electricity Demand Natural Gas Other Energy Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Other Energy Solid Waste (non-haz)