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IAC Assessment: UM0311
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IAC Assessment: UM0311
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IAC Center University of Michigan
Assessment Year 2006
Principal Product Printed Labels and Forms
NAICS 323111 - Commercial Printing (except Screen and Books)
SIC 2759 - Commercial Printing, Nec
Sales $50,000,000-$100,000,000
# of Employees 212
Plant Area (Sq.Ft.) 177,114
Annual Production 23,700,000 Pounds
Production Hrs. Annual 8,400
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $285,499 11,369,754 kWh $0.03
Electricity Demand $413,805 20,817 kW-months/year $19.88
Electricity Fees $18,087 - $ -
Natural Gas $90,530 8,537 MMBtu $10.60
TOTAL ENERGY COSTS $807,921
RECOMMENDED SAVINGS* $161,715 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,046
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)
$ kWh $ kW-months/year $ MMBtu $ lb
01: 3.6121 BURN WASTE PAPER FOR HEAT Savings:
$109,604
Cost:
$27,325
- - - - $47,700 4,500 $61,904 4,554,380 -
-
kWh
-
-
kW-months/year
$47,700
4,500
MMBtu
$61,904
4,554,380
lb
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$13,002
Cost:
$6,000
$6,101 242,986 $6,901 347 - - - - $6,101
242,986
kWh
$6,901
347
kW-months/year
-
-
MMBtu
-
-
lb
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$12,597
Cost:
$7,800
$5,911 235,417 $6,686 336 - - - - $5,911
235,417
kWh
$6,686
336
kW-months/year
-
-
MMBtu
-
-
lb
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$7,001
Cost:
$3,000
$2,146 85,458 $4,855 244 - - - - $2,146
85,458
kWh
$4,855
244
kW-months/year
-
-
MMBtu
-
-
lb
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,325
Cost:
$450
$2,029 82,822 $2,296 115 - - - - $2,029
82,822
kWh
$2,296
115
kW-months/year
-
-
MMBtu
-
-
lb
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,319
Cost:
$6,620
$2,027 80,724 $2,292 115 - - - - $2,027
80,724
kWh
$2,292
115
kW-months/year
-
-
MMBtu
-
-
lb
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,364
Cost:
$200
$3,364 122,964 - - - - - - $3,364
122,964
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,983
Cost:
$1,000
- - - - $2,983 281 - - -
-
kWh
-
-
kW-months/year
$2,983
281
MMBtu
-
-
lb
09: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,525
Cost:
$375
$1,185 47,191 $1,340 67 - - - - $1,185
47,191
kWh
$1,340
67
kW-months/year
-
-
MMBtu
-
-
lb
10: 2.2523 REDUCE INFILTRATION TO REFRIGERATED AREAS; ISOLATE HOT EQUIPMENT FROM REFRIGERATED AREAS Savings:
$1,316
Cost:
$370
$290 11,541 $1,026 52 - - - - $290
11,541
kWh
$1,026
52
kW-months/year
-
-
MMBtu
-
-
lb
11: 2.2511 INSULATE BARE EQUIPMENT Savings:
$578
Cost:
$659
$578 23,030 - - - - - - $578
23,030
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
12: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$101
Cost:
$63
- - - - $101 10 - - -
-
kWh
-
-
kW-months/year
$101
10
MMBtu
-
-
lb
TOTAL RECOMMENDED Savings:
$161,715
Cost:
$53,862
$23,631 932,133 $25,396 1,276 $50,784 4,791 $61,904 4,554,380 $23,631
932,133
kWh
$25,396
1,276
kW-months/year
$50,784
4,791
MMBtu
$61,904
4,554,380
lb
TOTAL IMPLEMENTED Savings:
$16,046
Cost:
$9,474
$6,109 245,308 $6,954 349 $2,983 281 - - $6,109
245,308
kWh
$6,954
349
kW-months/year
$2,983
281
MMBtu
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)