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IAC Assessment: UM0312
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IAC Assessment: UM0312
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IAC Center University of Michigan
Assessment Year 2006
Principal Product Bakery Mixes
NAICS 311824 - Dry Pasta, Dough, and Flour Mixes Manufacturing from Purchased Flour
SIC 2045 - Prepared Flour Mixes And Doughs
Sales $50,000,000-$100,000,000
# of Employees 100
Plant Area (Sq.Ft.) 240,000
Annual Production 162,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $119,976 3,255,369 kWh $0.04
Electricity Demand $71,592 7,502 kW-months/year $9.54
Electricity Fees $8,210 - $ -
Natural Gas $55,670 6,742 MMBtu $8.26
TOTAL ENERGY COSTS $255,448
RECOMMENDED SAVINGS* $53,035 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,885
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$15,410
Cost:
$500
$10,288 279,190 $5,122 537 - - $10,288
279,190
kWh
$5,122
537
kW-months/year
-
-
MMBtu
02: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$14,289
Cost:
$4,200
$14,289 387,764 - - - - $14,289
387,764
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,355
Cost:
$15,984
$5,578 151,372 $2,777 291 - - $5,578
151,372
kWh
$2,777
291
kW-months/year
-
-
MMBtu
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$6,421
Cost:
$100
$4,287 116,329 $2,134 224 - - $4,287
116,329
kWh
$2,134
224
kW-months/year
-
-
MMBtu
05: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$1,885
Cost:
$2,250
$(-97) (-2,632) $(-46) (-5) $2,028 245 $(-97)
(-2,632)
kWh
$(-46)
(-5)
kW-months/year
$2,028
245
MMBtu
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,862
Cost:
$200
$1,862 50,524 - - - - $1,862
50,524
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,826
Cost:
$1,300
- - - - $1,826 221 -
-
kWh
-
-
kW-months/year
$1,826
221
MMBtu
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,622
Cost:
$800
$1,116 30,307 $506 53 - - $1,116
30,307
kWh
$506
53
kW-months/year
-
-
MMBtu
09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$857
Cost:
$300
$857 23,266 - - - - $857
23,266
kWh
-
-
kW-months/year
-
-
MMBtu
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$508
Cost:
$276
$508 13,778 - - - - $508
13,778
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$53,035
Cost:
$25,910
$38,688 1,049,898 $10,493 1,100 $3,854 466 $38,688
1,049,898
kWh
$10,493
1,100
kW-months/year
$3,854
466
MMBtu
TOTAL IMPLEMENTED Savings:
$1,885
Cost:
$2,250
$(-97) (-2,632) $(-46) (-5) $2,028 245 $(-97)
(-2,632)
kWh
$(-46)
(-5)
kW-months/year
$2,028
245
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas