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IAC Assessment: UM0315
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IAC Assessment: UM0315
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IAC Center University of Michigan
Assessment Year 2006
Principal Product Automotive Interiors
NAICS 325211 - Plastics Material and Resin Manufacturing
SIC 2821 - Plastics Materials And Resins
Sales $50,000,000-$100,000,000
# of Employees 0
Plant Area (Sq.Ft.) 462,000
Annual Production 13,000,000 Pieces
Production Hrs. Annual 6,280
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,097,845 20,182,476 kWh $0.05
Electricity Demand $561,002 43,624 kW-months/year $12.86
Electricity Fees $21,577 - $ -
Natural Gas $4,593,794 306,747 MMBtu $14.98
TOTAL ENERGY COSTS $6,274,218
RECOMMENDED SAVINGS* $187,413 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $526
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas LPG Electricity Usage Electricity Demand Natural Gas LPG
$ kWh $ kW-months/year $ MMBtu $ MMBtu
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$53,281
Cost:
$1,800
- - - - - - $53,281 3,557 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$53,281
3,557
MMBtu
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$36,263
Cost:
$15,000
- - - - $36,263 2,421 - - -
-
kWh
-
-
kW-months/year
$36,263
2,421
MMBtu
-
-
MMBtu
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$34,667
Cost:
$8,066
- - - - $34,667 2,314 - - -
-
kWh
-
-
kW-months/year
$34,667
2,314
MMBtu
-
-
MMBtu
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$32,300
Cost:
$80,207
- - - - $32,300 2,156 - - -
-
kWh
-
-
kW-months/year
$32,300
2,156
MMBtu
-
-
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$27,713
Cost:
$40,991
$18,612 342,141 $9,101 708 - - - - $18,612
342,141
kWh
$9,101
708
kW-months/year
-
-
MMBtu
-
-
MMBtu
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,369
Cost:
$230
- - - - $1,369 91 - - -
-
kWh
-
-
kW-months/year
$1,369
91
MMBtu
-
-
MMBtu
07: 2.7131 ADD AREA LIGHTING SWITCHES Savings:
$1,294
Cost:
$1,100
$1,294 23,788 - - - - - - $1,294
23,788
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$526
Cost:
$225
$362 6,651 $164 13 - - - - $362
6,651
kWh
$164
13
kW-months/year
-
-
MMBtu
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$187,413
Cost:
$147,619
$20,268 372,580 $9,265 721 $104,599 6,982 $53,281 3,557 $20,268
372,580
kWh
$9,265
721
kW-months/year
$104,599
6,982
MMBtu
$53,281
3,557
MMBtu
TOTAL IMPLEMENTED Savings:
$526
Cost:
$225
$362 6,651 $164 13 - - - - $362
6,651
kWh
$164
13
kW-months/year
-
-
MMBtu
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu
Electricity Usage Electricity Demand Natural Gas LPG Electricity Usage Electricity Demand Natural Gas LPG