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IAC Assessment: UM0323
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IAC Assessment: UM0323
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IAC Center University of Michigan
Assessment Year 2007
Principal Product various metal rivets for use as fasteners
NAICS 332722 - Bolt, Nut, Screw, Rivet, and Washer Manufacturing
SIC 3452 - Bolts, Nuts, Rivets, And Washers
Sales $5,000,000-$10,000,000
# of Employees 35
Plant Area (Sq.Ft.) 56,000
Annual Production 720,000,000 Pieces
Production Hrs. Annual 8,400
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $118,678 1,616,160 kWh $0.07
Electricity Demand $50,870 5,384 kW-months/year $9.45
Electricity Fees $1,200 - $ -
Natural Gas $59,689 5,956 MMBtu $10.02
TOTAL ENERGY COSTS $230,437
RECOMMENDED SAVINGS* $62,131 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $55,837
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$7,469
Cost:
$3,500
$(-516) (-7,032) $(-91) (-10) $8,076 806 $(-516)
(-7,032)
kWh
$(-91)
(-10)
kW-months/year
$8,076
806
MMBtu
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$7,978
Cost:
$1,000
- - - - $7,978 796 -
-
kWh
-
-
kW-months/year
$7,978
796
MMBtu
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$15,247
Cost:
$2,653
$12,879 175,389 $2,368 251 - - $12,879
175,389
kWh
$2,368
251
kW-months/year
-
-
MMBtu
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$6,815
Cost:
$500
$5,757 78,400 $1,058 112 - - $5,757
78,400
kWh
$1,058
112
kW-months/year
-
-
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,347
Cost:
$8,175
$5,241 71,372 $1,106 117 - - $5,241
71,372
kWh
$1,106
117
kW-months/year
-
-
MMBtu
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$6,157
Cost:
$1,836
$5,203 70,850 $954 101 - - $5,203
70,850
kWh
$954
101
kW-months/year
-
-
MMBtu
07: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$1,934
Cost:
$6,822
- - - - $1,934 193 -
-
kWh
-
-
kW-months/year
$1,934
193
MMBtu
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,360
Cost:
$100
$3,680 50,111 $680 72 - - $3,680
50,111
kWh
$680
72
kW-months/year
-
-
MMBtu
09: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$2,628
Cost:
$4,248
$2,628 35,794 - - - - $2,628
35,794
kWh
-
-
kW-months/year
-
-
MMBtu
10: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,122
Cost:
$1,000
- - - - $1,122 112 -
-
kWh
-
-
kW-months/year
$1,122
112
MMBtu
11: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$946
Cost:
$1,000
- - - - $946 94 -
-
kWh
-
-
kW-months/year
$946
94
MMBtu
12: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$615
Cost:
$75
$520 7,078 $95 10 - - $520
7,078
kWh
$95
10
kW-months/year
-
-
MMBtu
13: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$513
Cost:
$206
$434 5,909 $79 8 - - $434
5,909
kWh
$79
8
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$62,131
Cost:
$31,115
$35,826 487,871 $6,249 661 $20,056 2,001 $35,826
487,871
kWh
$6,249
661
kW-months/year
$20,056
2,001
MMBtu
TOTAL IMPLEMENTED Savings:
$55,837
Cost:
$24,193
$32,146 437,760 $5,569 589 $18,122 1,808 $32,146
437,760
kWh
$5,569
589
kW-months/year
$18,122
1,808
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas