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IAC Assessment: UM0325
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IAC Assessment: UM0325
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IAC Center University of Michigan
Assessment Year 2007
Principal Product flexible and rigid foam
NAICS 326150 - Urethane and Other Foam Product (except Polystyrene) Manufacturing
SIC 3086 - Plastics Foam Products
Sales $10,000,000-$50,000,000
# of Employees 176
Plant Area (Sq.Ft.) 58,000
Annual Production 5,600,000 Pieces
Production Hrs. Annual 7,200
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $304,006 4,276,400 kWh $0.07
Electricity Demand $78,884 7,204 kW-months/year $10.95
Electricity Fees $7,174 - $ -
Natural Gas $99,054 9,946 MMBtu $9.96
TOTAL ENERGY COSTS $489,118
RECOMMENDED SAVINGS* $121,835 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $73,562
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$56,621
Cost:
$14,400
$45,054 633,762 $11,567 1,056 - - $45,054
633,762
kWh
$11,567
1,056
kW-months/year
-
-
MMBtu
02: 2.7314 REDUCE VENTILATION AIR Savings:
$22,071
Cost:
$17,000
- - - - $22,071 2,216 -
-
kWh
-
-
kW-months/year
$22,071
2,216
MMBtu
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$12,908
Cost:
$3,000
- - - - $12,908 1,296 -
-
kWh
-
-
kW-months/year
$12,908
1,296
MMBtu
04: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$9,212
Cost:
-
- - - - $9,212 903 -
-
kWh
-
-
kW-months/year
$9,212
903
MMBtu
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$7,856
Cost:
$4,379
$7,856 86,334 - - - - $7,856
86,334
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$7,729
Cost:
$1,620
- - - - $7,729 776 -
-
kWh
-
-
kW-months/year
$7,729
776
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,586
Cost:
$2,640
$1,829 25,726 $757 69 - - $1,829
25,726
kWh
$757
69
kW-months/year
-
-
MMBtu
08: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,151
Cost:
$1,000
$1,553 21,840 $598 55 - - $1,553
21,840
kWh
$598
55
kW-months/year
-
-
MMBtu
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$701
Cost:
$400
$558 7,849 $143 13 - - $558
7,849
kWh
$143
13
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$121,835
Cost:
$44,439
$56,850 775,511 $13,065 1,193 $51,920 5,191 $56,850
775,511
kWh
$13,065
1,193
kW-months/year
$51,920
5,191
MMBtu
TOTAL IMPLEMENTED Savings:
$73,562
Cost:
$16,020
$45,054 633,762 $11,567 1,056 $16,941 1,679 $45,054
633,762
kWh
$11,567
1,056
kW-months/year
$16,941
1,679
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas