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IAC Assessment: UM0328
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IAC Assessment: UM0328
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IAC Center University of Michigan
Assessment Year 2007
Principal Product Aluminum impacts and forgings
NAICS 332112 - Nonferrous Forging
SIC 3463 - Nonferrous Forgings
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 80,000
Annual Production 18,000,000 Pounds
Production Hrs. Annual 7,488
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $273,612 6,546,720 kWh $0.04
Electricity Demand $165,451 13,804 kW-months/year $11.99
Electricity Fees $10,667 - $ -
Natural Gas $738,347 98,903 MMBtu $7.47
TOTAL ENERGY COSTS $1,188,077
RECOMMENDED SAVINGS* $52,430 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,735
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$13,110
Cost:
$1,000
- - - - - - $13,110 1,755 -
-
kWh
-
-
kW-months/year
-
-
$
$13,110
1,755
MMBtu
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$8,957
Cost:
$4,000
- - - - - - $8,957 1,199 -
-
kWh
-
-
kW-months/year
-
-
$
$8,957
1,199
MMBtu
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$6,128
Cost:
$8,790
- - - - $6,128 - - - -
-
kWh
-
-
kW-months/year
$6,128
-
$
-
-
MMBtu
04: 2.2514 COVER OPEN TANKS Savings:
$5,154
Cost:
$1,500
- - - - - - $5,154 690 -
-
kWh
-
-
kW-months/year
-
-
$
$5,154
690
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,079
Cost:
$45,000
$3,283 78,566 $1,796 150 - - - - $3,283
78,566
kWh
$1,796
150
kW-months/year
-
-
$
-
-
MMBtu
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,450
Cost:
$1,000
$2,359 56,457 $1,091 91 - - - - $2,359
56,457
kWh
$1,091
91
kW-months/year
-
-
$
-
-
MMBtu
07: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$2,637
Cost:
$50,000
- - - - - - $2,637 353 -
-
kWh
-
-
kW-months/year
-
-
$
$2,637
353
MMBtu
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,167
Cost:
$644
$2,167 51,896 - - - - - - $2,167
51,896
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,032
Cost:
$1,604
- - - - - - $2,032 272 -
-
kWh
-
-
kW-months/year
-
-
$
$2,032
272
MMBtu
10: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,625
Cost:
$1,238
- - - - - - $1,625 218 -
-
kWh
-
-
kW-months/year
-
-
$
$1,625
218
MMBtu
11: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$1,083
Cost:
$1,350
- - - - - - $1,083 145 -
-
kWh
-
-
kW-months/year
-
-
$
$1,083
145
MMBtu
12: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$515
Cost:
$1,000
$515 69 - - - - - - $515
69
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
13: 2.2511 INSULATE BARE EQUIPMENT Savings:
$493
Cost:
$307
- - - - - - $493 66 -
-
kWh
-
-
kW-months/year
-
-
$
$493
66
MMBtu
TOTAL RECOMMENDED Savings:
$52,430
Cost:
$117,433
$8,324 186,988 $2,887 241 $6,128 - $35,091 4,698 $8,324
186,988
kWh
$2,887
241
kW-months/year
$6,128
-
$
$35,091
4,698
MMBtu
TOTAL IMPLEMENTED Savings:
$14,735
Cost:
$2,238
- - - - - - $14,735 1,973 -
-
kWh
-
-
kW-months/year
-
-
$
$14,735
1,973
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas