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IAC Assessment: UM0329
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IAC Assessment: UM0329
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IAC Center University of Michigan
Assessment Year 2007
Principal Product Ductile Iron Castings
NAICS 331511 - Iron Foundries
SIC 3321 - Gray And Ductile Iron Foundries
Sales $50,000,000-$100,000,000
# of Employees 425
Plant Area (Sq.Ft.) 273,000
Annual Production 700,000 Tons
Production Hrs. Annual 60,000
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,033,892 30,940,093 kWh $0.07
Electricity Demand $851,029 94,898 kW-months/year $8.97
Electricity Fees $495 - $ -
Natural Gas $891,846 110,298 MMBtu $8.09
TOTAL ENERGY COSTS $3,777,262
RECOMMENDED SAVINGS* $396,623 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $201,724
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR Savings:
$154,115
Cost:
$300,000
- - - - $154,115 19,050 -
-
kWh
-
-
kW-months/year
$154,115
19,050
MMBtu
02: 2.2514 COVER OPEN TANKS Savings:
$115,389
Cost:
$140,000
- - - - $115,389 14,263 -
-
kWh
-
-
kW-months/year
$115,389
14,263
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$74,880
Cost:
$39,375
$58,827 894,840 $16,053 1,790 - - $58,827
894,840
kWh
$16,053
1,790
kW-months/year
-
-
MMBtu
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$40,784
Cost:
$265,000
$40,784 620,424 - - - - $40,784
620,424
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,455
Cost:
$6,300
$8,999 136,890 $2,456 274 - - $8,999
136,890
kWh
$2,456
274
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$396,623
Cost:
$750,675
$108,610 1,652,154 $18,509 2,064 $269,504 33,313 $108,610
1,652,154
kWh
$18,509
2,064
kW-months/year
$269,504
33,313
MMBtu
TOTAL IMPLEMENTED Savings:
$201,724
Cost:
$185,675
$67,826 1,031,730 $18,509 2,064 $115,389 14,263 $67,826
1,031,730
kWh
$18,509
2,064
kW-months/year
$115,389
14,263
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas