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IAC Assessment: UM0338
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IAC Assessment: UM0338
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IAC Center University of Michigan
Assessment Year 2008
Principal Product Extruded aluminum tubing
NAICS 331318 - Other Aluminum Rolling, Drawing, and Extruding
SIC 3354 - Aluminum Extruded Products
Sales $10,000,000-$50,000,000
# of Employees 63
Plant Area (Sq.Ft.) 85,000
Annual Production 25,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $433,917 8,615,645 kWh $0.05
Electricity Demand $228,980 22,890 kW-months/year $10.00
Electricity Fees $8 - $ -
Natural Gas $79,297 7,085 MMBtu $11.19
TOTAL ENERGY COSTS $742,202
RECOMMENDED SAVINGS* $78,767 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$30,146
Cost:
$38,350
- - - - $30,146 2,684 -
-
kWh
-
-
kW-months/year
$30,146
2,684
MMBtu
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$16,908
Cost:
$4,000
- - - - $16,908 1,511 -
-
kWh
-
-
kW-months/year
$16,908
1,511
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,301
Cost:
$19,680
$11,443 148,606 $2,858 286 - - $11,443
148,606
kWh
$2,858
286
kW-months/year
-
-
MMBtu
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$8,640
Cost:
$1,400
$6,760 87,791 $1,880 188 - - $6,760
87,791
kWh
$1,880
188
kW-months/year
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,107
Cost:
$900
$4,087 53,083 $1,020 102 - - $4,087
53,083
kWh
$1,020
102
kW-months/year
-
-
MMBtu
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$3,305
Cost:
$4,480
$1,791 23,266 $451 45 $1,063 95 $1,791
23,266
kWh
$451
45
kW-months/year
$1,063
95
MMBtu
07: 2.7493 USE DOUBLE OR TRIPLE GLAZED WINDOWS TO MAINTAIN HIGHER RELATIVE HUMIDITY AND TO REDUCE HEAT LOSSES Savings:
$257
Cost:
$1,095
- - - - $257 23 -
-
kWh
-
-
kW-months/year
$257
23
MMBtu
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$103
Cost:
$270
$103 1,342 - - - - $103
1,342
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$78,767
Cost:
$70,175
$24,184 314,088 $6,209 621 $48,374 4,313 $24,184
314,088
kWh
$6,209
621
kW-months/year
$48,374
4,313
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas