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IAC Assessment: UM0348
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IAC Assessment: UM0348
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IAC Center University of Michigan
Assessment Year 2009
Principal Product brake calipers and master cylinders
NAICS 336340 - Motor Vehicle Brake System Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 264
Plant Area (Sq.Ft.) 422,000
Annual Production 2,000,000 Pieces
Production Hrs. Annual 3,960
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $551,118 258,000,000 kWh $0.00
Electricity Demand $504,086 54,151 kW-months/year $9.31
Natural Gas $412,272 48,054 MMBtu $8.58
TOTAL ENERGY COSTS $1,467,476
RECOMMENDED SAVINGS* $204,700 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $144,300
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$56,000
Cost:
$6,000
$56,000 2,630,000 - - - - $56,000
2,630,000
kWh
-
-
kW-months/year
-
-
MMBtu
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$51,000
Cost:
$3,000
$51,000 24,000,000 - - - - $51,000
24,000,000
kWh
-
-
kW-months/year
-
-
MMBtu
03: 3.3122 USE FILTRATION, CENTRIFUGING TO REMOVE CONTAMINANTS Savings:
$30,000
Cost:
$62,000
- - - - $30,000 3,500 -
-
kWh
-
-
kW-months/year
$30,000
3,500
MMBtu
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$22,700
Cost:
$12,400
- - - - $22,700 2,650 -
-
kWh
-
-
kW-months/year
$22,700
2,650
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$21,200
Cost:
$35,689
$9,000 422,600 $12,200 1,312 - - $9,000
422,600
kWh
$12,200
1,312
kW-months/year
-
-
MMBtu
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$9,900
Cost:
$200
$3,500 165,000 $6,400 688 - - $3,500
165,000
kWh
$6,400
688
kW-months/year
-
-
MMBtu
07: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$6,200
Cost:
$15,000
- - - - $6,200 640 -
-
kWh
-
-
kW-months/year
$6,200
640
MMBtu
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,300
Cost:
$3,900
$1,500 71,000 $2,800 300 - - $1,500
71,000
kWh
$2,800
300
kW-months/year
-
-
MMBtu
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,400
Cost:
$7,400
$3,400 83,400 - - - - $3,400
83,400
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$204,700
Cost:
$145,589
$124,400 27,372,000 $21,400 2,300 $58,900 6,790 $124,400
27,372,000
kWh
$21,400
2,300
kW-months/year
$58,900
6,790
MMBtu
TOTAL IMPLEMENTED Savings:
$144,300
Cost:
$59,889
$119,500 27,217,600 $18,600 2,000 $6,200 640 $119,500
27,217,600
kWh
$18,600
2,000
kW-months/year
$6,200
640
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas