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IAC Assessment: UM0351
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IAC Assessment: UM0351
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IAC Center University of Michigan
Assessment Year 2009
Principal Product Capital Equipment for Heat Exchanger Industry
NAICS 333517 - Machine Tool Manufacturing
SIC 3542 - Machine Tools, Metal Forming Types
Sales $50,000,000-$100,000,000
# of Employees 350
Plant Area (Sq.Ft.) 250,000
Annual Production 300 Pieces
Production Hrs. Annual 5,928
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $482,996 10,568,335 kWh $0.05
Electricity Demand $318,408 25,720 kW-months/year $12.38
Natural Gas $51,281 5,447 MMBtu $9.41
TOTAL ENERGY COSTS $852,685
RECOMMENDED SAVINGS* $58,558 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $52,412
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$37,050
Cost:
-
$22,442 491,081 $14,608 1,180 - - $22,442
491,081
kWh
$14,608
1,180
kW-months/year
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,706
Cost:
$19,921
$7,393 161,767 $6,313 510 - - $7,393
161,767
kWh
$6,313
510
kW-months/year
-
-
MMBtu
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,516
Cost:
$100
$1,347 29,465 $1,169 94 - - $1,347
29,465
kWh
$1,169
94
kW-months/year
-
-
MMBtu
04: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$2,124
Cost:
$2,800
- - - - $2,124 233 -
-
kWh
-
-
kW-months/year
$2,124
233
MMBtu
05: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$1,656
Cost:
$500
- - - - $1,656 176 -
-
kWh
-
-
kW-months/year
$1,656
176
MMBtu
06: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$1,506
Cost:
$1,660
- - - - $1,506 160 -
-
kWh
-
-
kW-months/year
$1,506
160
MMBtu
TOTAL RECOMMENDED Savings:
$58,558
Cost:
$24,981
$31,182 682,313 $22,090 1,784 $5,286 569 $31,182
682,313
kWh
$22,090
1,784
kW-months/year
$5,286
569
MMBtu
TOTAL IMPLEMENTED Savings:
$52,412
Cost:
$20,421
$29,835 652,848 $20,921 1,690 $1,656 176 $29,835
652,848
kWh
$20,921
1,690
kW-months/year
$1,656
176
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas