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IAC Assessment: UM0353
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IAC Assessment: UM0353
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IAC Center University of Michigan
Assessment Year 2009
Principal Product Fascias and Wheel Liners/Flares
NAICS 336211 - Motor Vehicle Body Manufacturing
SIC 3711 - Motor Vehicles And Car Bodies
Sales $50,000,000-$100,000,000
# of Employees 516
Plant Area (Sq.Ft.) 454,699
Annual Production 3,623,450 Pieces
Production Hrs. Annual 6,000
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,621,167 32,978,005 kWh $0.05
Electricity Demand $747,811 68,932 kW-months/year $10.85
Natural Gas $2,270,292 226,042 MMBtu $10.04
TOTAL ENERGY COSTS $4,639,270
RECOMMENDED SAVINGS* $301,183 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $252,812
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$186,999
Cost:
$237,500
$130,173 2,647,963 $56,826 5,237 - - $130,173
2,647,963
kWh
$56,826
5,237
kW-months/year
-
-
MMBtu
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$26,834
Cost:
$500
- - - - $26,834 2,716 -
-
kWh
-
-
kW-months/year
$26,834
2,716
MMBtu
03: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$22,477
Cost:
$22,000
- - - - $22,477 2,275 -
-
kWh
-
-
kW-months/year
$22,477
2,275
MMBtu
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$22,368
Cost:
$3,000
- - - - $22,368 2,264 -
-
kWh
-
-
kW-months/year
$22,368
2,264
MMBtu
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$16,734
Cost:
$200
$12,264 249,470 $4,470 412 - - $12,264
249,470
kWh
$4,470
412
kW-months/year
-
-
MMBtu
06: 2.2211 USE OPTIMUM TEMPERATURE Savings:
$13,085
Cost:
$200
- - - - $13,085 1,324 -
-
kWh
-
-
kW-months/year
$13,085
1,324
MMBtu
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$9,160
Cost:
$6,330
$7,956 161,834 $1,204 111 - - $7,956
161,834
kWh
$1,204
111
kW-months/year
-
-
MMBtu
08: 2.7444 CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS Savings:
$3,526
Cost:
$1,500
- - - - $3,526 357 -
-
kWh
-
-
kW-months/year
$3,526
357
MMBtu
TOTAL RECOMMENDED Savings:
$301,183
Cost:
$271,230
$150,393 3,059,267 $62,500 5,760 $88,290 8,936 $150,393
3,059,267
kWh
$62,500
5,760
kW-months/year
$88,290
8,936
MMBtu
TOTAL IMPLEMENTED Savings:
$252,812
Cost:
$242,700
$130,173 2,647,963 $56,826 5,237 $65,813 6,661 $130,173
2,647,963
kWh
$56,826
5,237
kW-months/year
$65,813
6,661
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas