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IAC Assessment: UM0362
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IAC Assessment: UM0362
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IAC Center University of Michigan
Assessment Year 2010
Principal Product Automated Machine Tooling and Test Systems
NAICS 333519 - Rolling Mill and Other Metalworking Machinery Manufacturing
SIC 3548 - Welding Apparatus
Sales $50,000,000-$100,000,000
# of Employees 400
Plant Area (Sq.Ft.) 218,000
Annual Production 1 Units
Production Hrs. Annual 3,276
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $125,053 2,929,440 kWh $0.04
Electricity Demand $111,840 8,320 kW-months/year $13.44
Natural Gas $134,522 11,142 MMBtu $12.07
TOTAL ENERGY COSTS $371,415
RECOMMENDED SAVINGS* $81,700 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $51,113
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$27,064
Cost:
$1,500
- - - - $27,064 2,543 -
-
kWh
-
-
kW-months/year
$27,064
2,543
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$23,058
Cost:
$89,000
$10,709 250,847 $12,349 924 - - $10,709
250,847
kWh
$12,349
924
kW-months/year
-
-
MMBtu
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$12,351
Cost:
$500
- - - - $12,351 1,023 -
-
kWh
-
-
kW-months/year
$12,351
1,023
MMBtu
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,185
Cost:
$400
$2,846 66,660 $2,339 174 - - $2,846
66,660
kWh
$2,339
174
kW-months/year
-
-
MMBtu
05: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$4,961
Cost:
$3,048
- - - - $4,961 411 -
-
kWh
-
-
kW-months/year
$4,961
411
MMBtu
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,523
Cost:
$6,072
$3,523 82,532 - - - - $3,523
82,532
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.7494 INSTALL STORM WINDOWS AND DOORS Savings:
$3,301
Cost:
$3,000
- - - - $3,301 274 -
-
kWh
-
-
kW-months/year
$3,301
274
MMBtu
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,257
Cost:
$2,000
$1,230 28,804 $1,027 76 - - $1,230
28,804
kWh
$1,027
76
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$81,700
Cost:
$105,520
$18,308 428,843 $15,715 1,174 $47,677 4,251 $18,308
428,843
kWh
$15,715
1,174
kW-months/year
$47,677
4,251
MMBtu
TOTAL IMPLEMENTED Savings:
$51,113
Cost:
$97,948
$14,785 346,311 $15,715 1,174 $20,613 1,708 $14,785
346,311
kWh
$15,715
1,174
kW-months/year
$20,613
1,708
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas