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IAC Assessment: UM0367
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IAC Assessment: UM0367
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IAC Center University of Michigan
Assessment Year 2010
Principal Product Specialty Coatings
NAICS 332999 - All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3999 - Manufacturing Industries, Nec
Sales $1,000,000-$5,000,000
# of Employees 35
Plant Area (Sq.Ft.) 100,000
Annual Production 1 Units
Production Hrs. Annual 2,496
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $89,910 1,488,712 kWh $0.06
Electricity Demand $54,331 4,442 kW-months/year $12.23
Natural Gas $230,354 19,316 MMBtu $11.93
TOTAL ENERGY COSTS $374,595
RECOMMENDED SAVINGS* $97,299 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $72,874
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,074
Cost:
$37,268
$4,279 70,856 $3,795 310 - - $4,279
70,856
kWh
$3,795
310
kW-months/year
-
-
MMBtu
02: 2.2514 COVER OPEN TANKS Savings:
$4,570
Cost:
$285
$2,063 34,160 $2,507 206 - - $2,063
34,160
kWh
$2,507
206
kW-months/year
-
-
MMBtu
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,249
Cost:
$1,158
$2,249 37,242 - - - - $2,249
37,242
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,913
Cost:
$2,000
$1,230 20,360 $1,683 37 - - $1,230
20,360
kWh
$1,683
37
kW-months/year
-
-
MMBtu
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,497
Cost:
$200
$999 16,542 $498 41 - - $999
16,542
kWh
$498
41
kW-months/year
-
-
MMBtu
06: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$27,997
Cost:
$68,395
- - - - $27,997 2,347 -
-
kWh
-
-
kW-months/year
$27,997
2,347
MMBtu
07: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$17,317
Cost:
$9,800
- - - - $17,317 1,509 -
-
kWh
-
-
kW-months/year
$17,317
1,509
MMBtu
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$12,939
Cost:
$500
- - - - $12,939 1,084 -
-
kWh
-
-
kW-months/year
$12,939
1,084
MMBtu
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$10,537
Cost:
$10,500
- - - - $10,537 883 -
-
kWh
-
-
kW-months/year
$10,537
883
MMBtu
10: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$4,999
Cost:
$8,600
- - - - $4,999 419 -
-
kWh
-
-
kW-months/year
$4,999
419
MMBtu
11: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$3,186
Cost:
$7,500
- - - - $3,186 269 -
-
kWh
-
-
kW-months/year
$3,186
269
MMBtu
12: 2.2511 INSULATE BARE EQUIPMENT Savings:
$573
Cost:
$3,568
- - - - $573 48 -
-
kWh
-
-
kW-months/year
$573
48
MMBtu
13: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$277
Cost:
$329
- - - - $277 23 -
-
kWh
-
-
kW-months/year
$277
23
MMBtu
14: 2.7494 INSTALL STORM WINDOWS AND DOORS Savings:
$171
Cost:
$1,400
- - - - $171 14 -
-
kWh
-
-
kW-months/year
$171
14
MMBtu
TOTAL RECOMMENDED Savings:
$97,299
Cost:
$151,503
$10,820 179,160 $8,483 594 $77,996 6,596 $10,820
179,160
kWh
$8,483
594
kW-months/year
$77,996
6,596
MMBtu
TOTAL IMPLEMENTED Savings:
$72,874
Cost:
$127,192
$5,509 91,216 $5,478 347 $61,887 5,246 $5,509
91,216
kWh
$5,478
347
kW-months/year
$61,887
5,246
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas