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IAC Assessment: UM0369
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IAC Assessment: UM0369
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IAC Center University of Michigan
Assessment Year 2010
Principal Product Processed steel coils
NAICS 336370 - Motor Vehicle Metal Stamping
SIC 3465 - Automotive Stampings
Sales $50,000,000-$100,000,000
# of Employees 90
Plant Area (Sq.Ft.) 400,000
Annual Production 500,000 Tons
Production Hrs. Annual 7,488
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $200,631 4,435,480 kWh $0.05
Electricity Demand $173,515 10,832 kW-months/year $16.02
Natural Gas $118,639 19,434 MMBtu $6.10
TOTAL ENERGY COSTS $492,785
RECOMMENDED SAVINGS* $42,479 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $35,278
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$8,910
Cost:
$1,680
$8,910 197,000 - - - - $8,910
197,000
kWh
-
-
kW-months/year
-
-
MMBtu
02: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$4,068
Cost:
$10
$896 19,800 $3,172 198 - - $896
19,800
kWh
$3,172
198
kW-months/year
-
-
MMBtu
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$695
Cost:
$2,500
$695 9,834 - - - - $695
9,834
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$443
Cost:
$2,210
$283 6,256 $160 10 - - $283
6,256
kWh
$160
10
kW-months/year
-
-
MMBtu
05: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$12,318
Cost:
$21,700
- - - - $12,318 2,349 -
-
kWh
-
-
kW-months/year
$12,318
2,349
MMBtu
06: 2.7442 KEEP DOORS AND WINDOWS SHUT WHEN NOT ON USE Savings:
$11,181
Cost:
$2,254
- - - - $11,181 1,833 -
-
kWh
-
-
kW-months/year
$11,181
1,833
MMBtu
07: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$1,409
Cost:
$1,874
- - - - $1,409 231 -
-
kWh
-
-
kW-months/year
$1,409
231
MMBtu
08: 2.2123 INSULATE FEEDWATER TANK Savings:
$1,281
Cost:
$1,449
- - - - $1,281 210 -
-
kWh
-
-
kW-months/year
$1,281
210
MMBtu
09: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$1,164
Cost:
$1,000
- - - - $1,164 191 -
-
kWh
-
-
kW-months/year
$1,164
191
MMBtu
10: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,010
Cost:
$1,300
- - - - $1,010 165 -
-
kWh
-
-
kW-months/year
$1,010
165
MMBtu
TOTAL RECOMMENDED Savings:
$42,479
Cost:
$35,977
$10,784 232,890 $3,332 208 $28,363 4,979 $10,784
232,890
kWh
$3,332
208
kW-months/year
$28,363
4,979
MMBtu
TOTAL IMPLEMENTED Savings:
$35,278
Cost:
$30,434
$9,605 206,834 - - $25,673 4,538 $9,605
206,834
kWh
-
-
kW-months/year
$25,673
4,538
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas