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IAC Assessment: UM0371
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IAC Assessment: UM0371
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IAC Center University of Michigan
Assessment Year 2010
Principal Product Large Stamping Dies
NAICS 333511 - Industrial Mold Manufacturing
SIC 3544 - Special Dies, Tools, Jigs & Fixtures
Sales $10,000,000-$50,000,000
# of Employees 260
Plant Area (Sq.Ft.) 360,000
Annual Production 300 Units
Production Hrs. Annual 6,396
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $475,980 8,994,166 kWh $0.05
Electricity Demand $322,542 21,623 kW-months/year $14.92
Natural Gas $61,605 5,897 MMBtu $10.45
TOTAL ENERGY COSTS $860,127
RECOMMENDED SAVINGS* $169,234 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $159,704
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$70,732
Cost:
$1,319,976
$13,663 258,183 $57,069 3,825 - - - - $13,663
258,183
kWh
$57,069
3,825
kW-months/year
-
-
$
-
-
MMBtu
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$60,000
Cost:
$50,000
- - - - $60,000 - - - -
-
kWh
-
-
kW-months/year
$60,000
-
$
-
-
MMBtu
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$18,676
Cost:
$3,128
$18,676 352,921 - - - - - - $18,676
352,921
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
04: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$4,729
Cost:
$10
$1,238 23,400 $3,491 234 - - - - $1,238
23,400
kWh
$3,491
234
kW-months/year
-
-
$
-
-
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,092
Cost:
$35,268
$1,358 25,654 $1,734 116 - - - - $1,358
25,654
kWh
$1,734
116
kW-months/year
-
-
$
-
-
MMBtu
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,475
Cost:
$3,500
$1,620 30,624 $855 57 - - - - $1,620
30,624
kWh
$855
57
kW-months/year
-
-
$
-
-
MMBtu
07: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$9,530
Cost:
$300,000
- - - - - - $9,530 912 -
-
kWh
-
-
kW-months/year
-
-
$
$9,530
912
MMBtu
TOTAL RECOMMENDED Savings:
$169,234
Cost:
$1,711,882
$36,555 690,782 $63,149 4,232 $60,000 - $9,530 912 $36,555
690,782
kWh
$63,149
4,232
kW-months/year
$60,000
-
$
$9,530
912
MMBtu
TOTAL IMPLEMENTED Savings:
$159,704
Cost:
$1,411,882
$36,555 690,782 $63,149 4,232 $60,000 - - - $36,555
690,782
kWh
$63,149
4,232
kW-months/year
$60,000
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas