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IAC Assessment: UM0376
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IAC Assessment: UM0376
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IAC Center University of Michigan
Assessment Year 2010
Principal Product Coatings
NAICS 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479 - Metal Coating And Allied Services
Sales $5,000,000-$10,000,000
# of Employees 119
Plant Area (Sq.Ft.) 78,000
Annual Production 1 Units
Production Hrs. Annual 6,120
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $130,939 2,692,240 kWh $0.05
Electricity Demand $133,032 8,285 kW-months/year $16.06
Natural Gas $252,284 33,386 MMBtu $7.56
TOTAL ENERGY COSTS $516,255
RECOMMENDED SAVINGS* $88,294 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $52,928
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$24,368
Cost:
$36,732
$14,796 304,195 $9,572 596 - - - - $14,796
304,195
kWh
$9,572
596
kW-months/year
-
-
$
-
-
MMBtu
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$7,625
Cost:
$250
$7,625 156,771 - - - - - - $7,625
156,771
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$4,381
Cost:
$9,416
$4,381 90,072 - - - - - - $4,381
90,072
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,012
Cost:
$6,547
$1,540 31,662 $2,472 154 - - - - $1,540
31,662
kWh
$2,472
154
kW-months/year
-
-
$
-
-
MMBtu
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,793
Cost:
$200
$3,793 77,977 - - - - - - $3,793
77,977
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,126
Cost:
$2,000
$1,986 40,825 $1,140 71 - - - - $1,986
40,825
kWh
$1,140
71
kW-months/year
-
-
$
-
-
MMBtu
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,850
Cost:
$2,850
- - - - $2,850 - - - -
-
kWh
-
-
kW-months/year
$2,850
-
$
-
-
MMBtu
08: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$248
Cost:
$10
$248 5,100 - - - - - - $248
5,100
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
09: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$1,943
Cost:
$2,800
- - - - - - $1,943 257 -
-
kWh
-
-
kW-months/year
-
-
$
$1,943
257
MMBtu
10: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$582
Cost:
$6,500
- - - - - - $582 77 -
-
kWh
-
-
kW-months/year
-
-
$
$582
77
MMBtu
11: 2.2447 HEAT WATER WITH EXHAUST HEAT Savings:
$35,366
Cost:
$24,762
- - - - - - $35,366 4,368 -
-
kWh
-
-
kW-months/year
-
-
$
$35,366
4,368
MMBtu
TOTAL RECOMMENDED Savings:
$88,294
Cost:
$92,067
$34,369 706,602 $13,184 821 $2,850 - $37,891 4,702 $34,369
706,602
kWh
$13,184
821
kW-months/year
$2,850
-
$
$37,891
4,702
MMBtu
TOTAL IMPLEMENTED Savings:
$52,928
Cost:
$67,305
$34,369 706,602 $13,184 821 $2,850 - $2,525 334 $34,369
706,602
kWh
$13,184
821
kW-months/year
$2,850
-
$
$2,525
334
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas