IAC logo
IAC Assessment: UM0383
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: UM0383
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Michigan
Assessment Year 2011
Principal Product platings and coatings
NAICS 332813 - Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3471 - Plating And Polishing
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 125,000
Annual Production 100,000,000 Pounds
Production Hrs. Annual 8,400
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $264,680 5,320,061 kWh $0.05
Electricity Demand $182,652 13,031 kW-months/year $14.02
Natural Gas $540,703 82,522 MMBtu $6.55
TOTAL ENERGY COSTS $1,109,863
RECOMMENDED SAVINGS* $197,381 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,263
Cost:
$23,909
$6,337 127,384 $3,926 280 - - - - - - $6,337
127,384
kWh
$3,926
280
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$9,728
Cost:
$5,670
- - - - $9,728 - - - - - -
-
kWh
-
-
kW-months/year
$9,728
-
$
-
-
MMBtu
-
-
Tgal
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$3,151
Cost:
$7,125
$3,151 63,336 - - - - - - - - $3,151
63,336
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,089
Cost:
$1,291
$2,089 41,992 - - - - - - - - $2,089
41,992
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,601
Cost:
$7,500
$1,601 32,174 - - - - - - - - $1,601
32,174
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
06: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$3,466
Cost:
$4,400
- - - - - - $3,466 529 - - -
-
kWh
-
-
kW-months/year
-
-
$
$3,466
529
MMBtu
-
-
Tgal
07: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$3,452
Cost:
$7,236
- - - - - - $3,452 527 - - -
-
kWh
-
-
kW-months/year
-
-
$
$3,452
527
MMBtu
-
-
Tgal
08: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,035
Cost:
$1,207
- - - - - - $1,035 158 - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,035
158
MMBtu
-
-
Tgal
09: 3.4113 TREAT AND REUSE RINSE WATERS Savings:
$60,914
Cost:
$25,231
- - - - - - - - $60,914 17,500,208 -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$60,914
17,500,208
Tgal
10: 2.2447 HEAT WATER WITH EXHAUST HEAT Savings:
$101,682
Cost:
$74,000
- - - - - - $101,682 15,542 - - -
-
kWh
-
-
kW-months/year
-
-
$
$101,682
15,542
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$197,381
Cost:
$157,569
$13,178 264,886 $3,926 280 $9,728 - $109,635 16,756 $60,914 17,500,208 $13,178
264,886
kWh
$3,926
280
kW-months/year
$9,728
-
$
$109,635
16,756
MMBtu
$60,914
17,500,208
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal