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IAC Assessment: UM0384
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IAC Assessment: UM0384
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IAC Center University of Michigan
Assessment Year 2011
Principal Product Injection Molded Parts
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 160
Plant Area (Sq.Ft.) 55,000
Annual Production 40,000,000 Pieces
Production Hrs. Annual 6,600
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $322,057 6,076,691 kWh $0.05
Electricity Demand $195,148 10,559 kW-months/year $18.48
Natural Gas $22,675 2,320 MMBtu $9.77
TOTAL ENERGY COSTS $539,880
RECOMMENDED SAVINGS* $50,297 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$24,081
Cost:
$38,947
$14,544 274,417 $9,537 516 - - - - $14,544
274,417
kWh
$9,537
516
kW-months/year
-
-
$
-
-
MMBtu
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$6,227
Cost:
$12,120
$6,227 117,480 - - - - - - $6,227
117,480
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$4,589
Cost:
$3,850
- - - - $4,589 - - - -
-
kWh
-
-
kW-months/year
$4,589
-
$
-
-
MMBtu
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,147
Cost:
$200
$2,147 40,517 - - - - - - $2,147
40,517
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,971
Cost:
$2,584
$1,971 37,197 - - - - - - $1,971
37,197
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,811
Cost:
$5,000
$1,811 34,172 - - - - - - $1,811
34,172
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,389
Cost:
$1,350
$1,389 26,220 - - - - - - $1,389
26,220
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
08: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$180
Cost:
$10
$180 3,400 - - - - - - $180
3,400
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$7,902
Cost:
$10,000
- - - - - - $7,902 808 -
-
kWh
-
-
kW-months/year
-
-
$
$7,902
808
MMBtu
TOTAL RECOMMENDED Savings:
$50,297
Cost:
$74,061
$28,269 533,403 $9,537 516 $4,589 - $7,902 808 $28,269
533,403
kWh
$9,537
516
kW-months/year
$4,589
-
$
$7,902
808
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas