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IAC Assessment: UM0388
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IAC Assessment: UM0388
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IAC Center University of Michigan
Assessment Year 2011
Principal Product Automotive Frames
NAICS 336340 - Motor Vehicle Brake System Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $50,000,000-$100,000,000
# of Employees 120
Plant Area (Sq.Ft.) 294,000
Annual Production 160,000 Pieces
Production Hrs. Annual 8,760
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $837,270 11,603,200 kWh $0.07
Electricity Demand $67,409 29,515 kW-months/year $2.28
Natural Gas $234,895 42,959 MMBtu $5.47
TOTAL ENERGY COSTS $1,139,574
RECOMMENDED SAVINGS* $63,189 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$11,000
Cost:
$12,500
$10,752 148,999 $248 243 - - - - $10,752
148,999
kWh
$248
243
kW-months/year
-
-
$
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,157
Cost:
$33,210
$8,791 121,827 $366 313 - - - - $8,791
121,827
kWh
$366
313
kW-months/year
-
-
$
-
-
MMBtu
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,638
Cost:
$2,460
- - - - $1,638 - - - -
-
kWh
-
-
kW-months/year
$1,638
-
$
-
-
MMBtu
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$21,289
Cost:
$1,000
- - - - - - $21,289 3,892 -
-
kWh
-
-
kW-months/year
-
-
$
$21,289
3,892
MMBtu
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$6,941
Cost:
$5,520
- - - - - - $6,941 1,269 -
-
kWh
-
-
kW-months/year
-
-
$
$6,941
1,269
MMBtu
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$13,164
Cost:
$14,196
$13,164 182,426 - - - - - - $13,164
182,426
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$63,189
Cost:
$68,886
$32,707 453,252 $614 556 $1,638 - $28,230 5,161 $32,707
453,252
kWh
$614
556
kW-months/year
$1,638
-
$
$28,230
5,161
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas