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IAC Assessment: UM0399
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IAC Assessment: UM0399
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IAC Center University of Michigan
Assessment Year 2012
Principal Product heavy plate weldments and steel& aluminum plate burning
NAICS 332313 - Plate Work Manufacturing
SIC 3443 - Fabricated Plate Work (boiler Shops)
Sales $10,000,000-$50,000,000
# of Employees 145
Plant Area (Sq.Ft.) 100,000
Annual Production 0 Units
Production Hrs. Annual 6,500
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $115,000 2,110,000 kWh $0.05
Electricity Demand $69,000 6,936 kW-months/year $9.95
Natural Gas $58,700 8,140 MMBtu $7.21
TOTAL ENERGY COSTS $242,700
RECOMMENDED SAVINGS* $30,025 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $30,025
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$5,760
Cost:
$200
$5,760 104,000 - - - - $5,760
104,000
kWh
-
-
kW-months/year
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,275
Cost:
$1,300
$4,000 72,800 $1,275 127 - - $4,000
72,800
kWh
$1,275
127
kW-months/year
-
-
MMBtu
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$500
Cost:
$1,000
$260 4,750 $240 24 - - $260
4,750
kWh
$240
24
kW-months/year
-
-
MMBtu
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,480
Cost:
$3,200
$480 8,700 $3,000 297 - - $480
8,700
kWh
$3,000
297
kW-months/year
-
-
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,010
Cost:
$15,800
$2,594 47,159 $1,416 141 - - $2,594
47,159
kWh
$1,416
141
kW-months/year
-
-
MMBtu
06: 2.7314 REDUCE VENTILATION AIR Savings:
$11,000
Cost:
$10,000
- - - - $11,000 1,500 -
-
kWh
-
-
kW-months/year
$11,000
1,500
MMBtu
TOTAL RECOMMENDED Savings:
$30,025
Cost:
$31,500
$13,094 237,409 $5,931 589 $11,000 1,500 $13,094
237,409
kWh
$5,931
589
kW-months/year
$11,000
1,500
MMBtu
TOTAL IMPLEMENTED Savings:
$30,025
Cost:
$31,500
$13,094 237,409 $5,931 589 $11,000 1,500 $13,094
237,409
kWh
$5,931
589
kW-months/year
$11,000
1,500
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas