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IAC Assessment: UM0425
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IAC Assessment: UM0425
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IAC Center University of Michigan
Assessment Year 2013
Principal Product Metal Stampings and Welded Parts
NAICS 336360 - Motor Vehicle Seating and Interior Trim Manufacturing
SIC 3499 - Fabricated Metal Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 250
Plant Area (Sq.Ft.) 150,000
Annual Production 78,000,000 Pieces
Production Hrs. Annual 6,600
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $412,146 5,053,700 kWh $0.08
Electricity Demand $181,037 10,749 kW-months/year $16.84
Natural Gas $81,519 10,420 MMBtu $7.82
TOTAL ENERGY COSTS $674,702
RECOMMENDED SAVINGS* $28,942 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,042
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$9,900
Cost:
$13,000
$7,600 92,500 $2,300 135 $7,600
92,500
kWh
$2,300
135
kW-months/year
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$10,480
Cost:
$3,300
$7,631 93,060 $2,849 169 $7,631
93,060
kWh
$2,849
169
kW-months/year
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,115
Cost:
-
$812 9,900 $303 18 $812
9,900
kWh
$303
18
kW-months/year
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$6,752
Cost:
$5,000
$6,752 82,346 - - $6,752
82,346
kWh
-
-
kW-months/year
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$695
Cost:
$308
$537 6,552 $158 9 $537
6,552
kWh
$158
9
kW-months/year
TOTAL RECOMMENDED Savings:
$28,942
Cost:
$21,608
$23,332 284,358 $5,610 331 $23,332
284,358
kWh
$5,610
331
kW-months/year
TOTAL IMPLEMENTED Savings:
$19,042
Cost:
$8,608
$15,732 191,858 $3,310 196 $15,732
191,858
kWh
$3,310
196
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand