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IAC Assessment: UM0437
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IAC Assessment: UM0437
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IAC Center University of Michigan
Assessment Year 2013
Principal Product Mold Manufacturing
NAICS 333511 - Industrial Mold Manufacturing
SIC 3544 - Special Dies, Tools, Jigs & Fixtures
Sales $50,000,000-$100,000,000
# of Employees 205
Plant Area (Sq.Ft.) 300,000
Annual Production 5,000 Units
Production Hrs. Annual 8,000
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $304,200 5,296,130 kWh $0.06
Electricity Demand $204,800 12,248 kW-months/year $16.72
Natural Gas $27,300 3,590 MMBtu $7.60
TOTAL ENERGY COSTS $536,300
RECOMMENDED SAVINGS* $56,157 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,480
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$11,350
Cost:
$4,000
$6,760 117,680 $4,590 275 - - $6,760
117,680
kWh
$4,590
275
kW-months/year
-
-
MMBtu
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$10,400
Cost:
$200
$10,400 181,427 - - - - $10,400
181,427
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$6,400
Cost:
$10,000
$6,400 111,403 - - - - $6,400
111,403
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.7228 AVOID INTRODUCING HOT, HUMID, OR DIRTY AIR INTO HVAC SYSTEM Savings:
$11,900
Cost:
$5,000
$8,300 144,552 $3,600 217 - - $8,300
144,552
kWh
$3,600
217
kW-months/year
-
-
MMBtu
05: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$1,000
Cost:
$2,500
$1,000 17,350 - - - - $1,000
17,350
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,700
Cost:
$5,700
$6,700 56,000 - - - - $6,700
56,000
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,430
Cost:
$510
$520 9,118 $910 55 - - $520
9,118
kWh
$910
55
kW-months/year
-
-
MMBtu
08: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$2,177
Cost:
$4,660
$800 14,150 $400 24 $977 135 $800
14,150
kWh
$400
24
kW-months/year
$977
135
MMBtu
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,800
Cost:
$1,500
- - - - $4,800 622 -
-
kWh
-
-
kW-months/year
$4,800
622
MMBtu
TOTAL RECOMMENDED Savings:
$56,157
Cost:
$34,070
$40,880 651,680 $9,500 571 $5,777 757 $40,880
651,680
kWh
$9,500
571
kW-months/year
$5,777
757
MMBtu
TOTAL IMPLEMENTED Savings:
$19,480
Cost:
$10,210
$13,980 182,798 $5,500 330 - - $13,980
182,798
kWh
$5,500
330
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas