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IAC Assessment: UM0444
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IAC Assessment: UM0444
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IAC Center University of Michigan
Assessment Year 2014
Principal Product Coil Steel Processing
NAICS 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479 - Metal Coating And Allied Services
Sales $10,000,000-$50,000,000
# of Employees 96
Plant Area (Sq.Ft.) 160,000
Annual Production 130,000 Tons
Production Hrs. Annual 6,000
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $844,097 8,270,143 kWh $0.10
Natural Gas $993,745 204,333 MMBtu $4.86
Other Gas $339,137 103,260 MMBtu $3.28
Other Energy $206,066 19,510 MMBtu $10.56
TOTAL ENERGY COSTS $2,383,045
RECOMMENDED SAVINGS* $466,064 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,638
#|Description Savings
Cost
Status Electricity Usage Natural Gas Other Gas Electricity Usage Natural Gas Other Gas
$ kWh $ MMBtu $ MMBtu
01: 2.3413 BURN FOSSIL FUEL TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR AND USE STEAM EXHAUST FOR HEAT Savings:
$216,000
Cost:
$500,000
$263,000 2,580,000 $(-47,000) (-9,600) - - $263,000
2,580,000
kWh
$(-47,000)
(-9,600)
MMBtu
-
-
MMBtu
02: 2.3412 USE WASTE HEAT TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR Savings:
$71,820
Cost:
$133,000
$71,820 798,000 - - - - $71,820
798,000
kWh
-
-
MMBtu
-
-
MMBtu
03: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$67,306
Cost:
$80,000
$87,670 858,670 $(-20,364) (-4,190) - - $87,670
858,670
kWh
$(-20,364)
(-4,190)
MMBtu
-
-
MMBtu
04: 2.2163 USE MINIMUM STEAM OPERATING PRESSURE Savings:
$6,638
Cost:
$5,000
- - $6,638 1,365 - - -
-
kWh
$6,638
1,365
MMBtu
-
-
MMBtu
05: 2.1336 INSTALL EQUIPMENT TO UTILIZE WASTE FUEL Savings:
$104,300
Cost:
$208,000
- - - - $104,300 33,534 -
-
kWh
-
-
MMBtu
$104,300
33,534
MMBtu
TOTAL RECOMMENDED Savings:
$466,064
Cost:
$926,000
$422,490 4,236,670 $(-60,726) (-12,425) $104,300 33,534 $422,490
4,236,670
kWh
$(-60,726)
(-12,425)
MMBtu
$104,300
33,534
MMBtu
TOTAL IMPLEMENTED Savings:
$6,638
Cost:
$5,000
- - $6,638 1,365 - - -
-
kWh
$6,638
1,365
MMBtu
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu $ MMBtu
Electricity Usage Natural Gas Other Gas Electricity Usage Natural Gas Other Gas