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IAC Assessment: UM0457
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IAC Assessment: UM0457
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Michigan
Assessment Year 2015
Principal Product brake drums and rotors
NAICS 331511 - Iron Foundries
SIC 3321 - Gray And Ductile Iron Foundries
Sales $100,000,000-$500,000,000
# of Employees 399
Plant Area (Sq.Ft.) 370,000
Annual Production 176,000,000 Pounds
Production Hrs. Annual 8,000
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $4,772,198 90,434,247 kWh $0.05
Electricity Demand $1,762,347 207,826 kW-months/year $8.48
Natural Gas $719,727 75,769 MMBtu $9.50
TOTAL ENERGY COSTS $7,298,272
RECOMMENDED SAVINGS* $579,336 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $162,816
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$261,975
Cost:
$300,000
$555,989 10,490,372 - - $(-294,014) (-51,133) $555,989
10,490,372
kWh
-
-
kW-months/year
$(-294,014)
(-51,133)
MMBtu
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$162,816
Cost:
$1,000
- - $162,816 19,200 - - -
-
kWh
$162,816
19,200
kW-months/year
-
-
MMBtu
03: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$154,545
Cost:
$50,000
$172,548 3,255,632 $73,267 8,640 $(-91,270) (-15,873) $172,548
3,255,632
kWh
$73,267
8,640
kW-months/year
$(-91,270)
(-15,873)
MMBtu
TOTAL RECOMMENDED Savings:
$579,336
Cost:
$351,000
$728,537 13,746,004 $236,083 27,840 $(-385,284) (-67,006) $728,537
13,746,004
kWh
$236,083
27,840
kW-months/year
$(-385,284)
(-67,006)
MMBtu
TOTAL IMPLEMENTED Savings:
$162,816
Cost:
$1,000
- - $162,816 19,200 - - -
-
kWh
$162,816
19,200
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas