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IAC Assessment: UM0459
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IAC Assessment: UM0459
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IAC Center University of Michigan
Assessment Year 2015
Principal Product glass fibre
NAICS 327993 - Mineral Wool Manufacturing
SIC 3296 - Mineral Wool
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 63,000
Annual Production 59,463 Tons
Production Hrs. Annual 7,020
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $732,620 18,024,194 kWh $0.04
Electricity Demand $800,797 34,532 kW-months/year $23.19
Natural Gas $814,523 160,507 MMBtu $5.07
Other Energy $4,543,479 243,696 MMBtu $18.64
TOTAL ENERGY COSTS $6,988,938
RECOMMENDED SAVINGS* $415,848 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $299,710
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Energy Electricity Usage Electricity Demand Natural Gas Other Energy
$ kWh $ kW-months/year $ MMBtu $ MMBtu
01: 2.2421 INSTALL WASTE HEAT BOILER TO PROVIDE DIRECT POWER Savings:
$115,156
Cost:
$525,000
$66,591 1,705,000 $68,134 2,928 $(-19,569) (-3,858) - - $66,591
1,705,000
kWh
$68,134
2,928
kW-months/year
$(-19,569)
(-3,858)
MMBtu
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$982
Cost:
$800
$509 12,730 $473 20 - - - - $509
12,730
kWh
$473
20
kW-months/year
-
-
MMBtu
-
-
MMBtu
03: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$299,710
Cost:
$30,000
- - - - - - $299,710 16,347 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$299,710
16,347
MMBtu
TOTAL RECOMMENDED Savings:
$415,848
Cost:
$555,800
$67,100 1,717,730 $68,607 2,948 $(-19,569) (-3,858) $299,710 16,347 $67,100
1,717,730
kWh
$68,607
2,948
kW-months/year
$(-19,569)
(-3,858)
MMBtu
$299,710
16,347
MMBtu
TOTAL IMPLEMENTED Savings:
$299,710
Cost:
$30,000
- - - - - - $299,710 16,347 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$299,710
16,347
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu
Electricity Usage Electricity Demand Natural Gas Other Energy Electricity Usage Electricity Demand Natural Gas Other Energy