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IAC Assessment: UM0460
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IAC Assessment: UM0460
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IAC Center University of Michigan
Assessment Year 2015
Principal Product tools for the automotive suppliers
NAICS 333519 - Rolling Mill and Other Metalworking Machinery Manufacturing
SIC 3542 - Machine Tools, Metal Forming Types
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 50,000
Annual Production 200,000 Pounds
Production Hrs. Annual 4,888
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $108,501 1,381,220 kWh $0.08
Electricity Demand $81,496 3,046 kW-months/year $26.76
Natural Gas $25,469 3,663 MMBtu $6.95
TOTAL ENERGY COSTS $215,466
RECOMMENDED SAVINGS* $42,545 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $32,758
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,160
Cost:
$1,100
$664 8,407 $496 19 - - $664
8,407
kWh
$496
19
kW-months/year
-
-
MMBtu
02: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$9,482
Cost:
$3,500
$7,723 97,760 $5,768 216 $(-4,009) (-577) $7,723
97,760
kWh
$5,768
216
kW-months/year
$(-4,009)
(-577)
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$26,526
Cost:
$161,000
$15,185 192,222 $11,341 424 - - $15,185
192,222
kWh
$11,341
424
kW-months/year
-
-
MMBtu
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$305
Cost:
$1,000
$154 1,947 $115 4 $36 5 $154
1,947
kWh
$115
4
kW-months/year
$36
5
MMBtu
05: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$5,072
Cost:
$4,000
- - - - $5,072 730 -
-
kWh
-
-
kW-months/year
$5,072
730
MMBtu
TOTAL RECOMMENDED Savings:
$42,545
Cost:
$170,600
$23,726 300,336 $17,720 662 $1,099 158 $23,726
300,336
kWh
$17,720
662
kW-months/year
$1,099
158
MMBtu
TOTAL IMPLEMENTED Savings:
$32,758
Cost:
$166,100
$15,849 200,629 $11,837 442 $5,072 730 $15,849
200,629
kWh
$11,837
442
kW-months/year
$5,072
730
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas