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IAC Assessment: UM0463
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IAC Assessment: UM0463
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IAC Center University of Michigan
Assessment Year 2015
Principal Product cast ductile iron
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $50,000,000-$100,000,000
# of Employees 350
Plant Area (Sq.Ft.) 150,000
Annual Production 78,109 Tons
Production Hrs. Annual 4,920
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $3,857,380 45,320,018 kWh $0.09
Natural Gas $794,216 183,476 MMBtu $4.33
Other Gas $3,630,266 500,000 MMBtu $7.26
TOTAL ENERGY COSTS $8,281,862
RECOMMENDED SAVINGS* $4,268,828 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $150,724
#|Description Savings
Cost
Status Electricity Usage Natural Gas Other Gas Personnel Changes Electricity Usage Natural Gas Other Gas Personnel Changes
$ kWh $ MMBtu $ MMBtu $ $
01: 2.3412 USE WASTE HEAT TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR Savings:
$1,052,850
Cost:
$1,822,453
$879,675 10,228,778 $173,175 39,994 - - - - $879,675
10,228,778
kWh
$173,175
39,994
MMBtu
-
-
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$150,724
Cost:
$565,274
$32,722 380,493 - - - - $118,002 - $32,722
380,493
kWh
-
-
MMBtu
-
-
MMBtu
$118,002
-
$
03: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$12,674
Cost:
$4,000
- - $12,674 2,932 - - - - -
-
kWh
$12,674
2,932
MMBtu
-
-
MMBtu
-
-
$
04: 2.1125 CONVERT TO OXYFUEL BURNERS Savings:
$3,052,580
Cost:
$1,000,000
$(-95,202) (-1,107,000) - - $3,197,782 440,405 $(-50,000) - $(-95,202)
(-1,107,000)
kWh
-
-
MMBtu
$3,197,782
440,405
MMBtu
$(-50,000)
-
$
TOTAL RECOMMENDED Savings:
$4,268,828
Cost:
$3,391,727
$817,195 9,502,271 $185,849 42,926 $3,197,782 440,405 $68,002 - $817,195
9,502,271
kWh
$185,849
42,926
MMBtu
$3,197,782
440,405
MMBtu
$68,002
-
$
TOTAL IMPLEMENTED Savings:
$150,724
Cost:
$565,274
$32,722 380,493 - - - - $118,002 - $32,722
380,493
kWh
-
-
MMBtu
-
-
MMBtu
$118,002
-
$
Savings
Cost
$ kWh $ MMBtu $ MMBtu $ $
Electricity Usage Natural Gas Other Gas Personnel Changes Electricity Usage Natural Gas Other Gas Personnel Changes