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IAC Assessment: UM0480
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IAC Assessment: UM0480
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IAC Center University of Michigan
Assessment Year 2017
Principal Product Steering Assembly Components
NAICS 332111 - Iron and Steel Forging
SIC 3462 - Iron And Steel Forgings
Sales $10,000,000-$50,000,000
# of Employees 92
Plant Area (Sq.Ft.) 80,000
Annual Production 2,700,000 Units
Production Hrs. Annual 2,600
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $899,450 11,017,800 kWh $0.08
Electricity Demand $234,144 39,024 kW-months/year $6.00
Electricity Fees $7,387 - $ -
Natural Gas $24,998 7,462 MMBtu $3.35
TOTAL ENERGY COSTS $1,165,979
RECOMMENDED SAVINGS* $49,537 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees
$ kWh $ kW-months/year $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$35,941
Cost:
$20,000
$22,677 276,547 $5,877 980 $7,387 - $22,677
276,547
kWh
$5,877
980
kW-months/year
$7,387
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,908
Cost:
$2,500
$1,908 23,266 - - - - $1,908
23,266
kWh
-
-
kW-months/year
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,601
Cost:
$28,500
$6,601 80,495 - - - - $6,601
80,495
kWh
-
-
kW-months/year
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,087
Cost:
$6,000
$5,087 62,042 - - - - $5,087
62,042
kWh
-
-
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$49,537
Cost:
$57,000
$36,273 442,350 $5,877 980 $7,387 - $36,273
442,350
kWh
$5,877
980
kW-months/year
$7,387
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees