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IAC Assessment: UMS005
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IAC Assessment: UMS005
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IAC Center University of Michigan
Assessment Year 2012
Principal Product Fuel Ethanol
NAICS 325193 - Ethyl Alcohol Manufacturing
SIC 2869 - Industrial Organic Chemicals, Nec
Sales $1,000,000-$5,000,000
# of Employees 300
Plant Area (Sq.Ft.) 11,000
Annual Production 100,000 Tons
Production Hrs. Annual 6,240
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,200,000 37,965,000 kWh $0.06
Natural Gas $10,000,000 1,734,575 MMBtu $5.77
TOTAL ENERGY COSTS $12,200,000
RECOMMENDED SAVINGS* $1,742,000 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$1,330,000
Cost:
$1,500,000
$789,625 11,415,600 $540,375 98,250 $789,625
11,415,600
kWh
$540,375
98,250
MMBtu
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$107,000
Cost:
$50,000
- - $107,000 18,500 -
-
kWh
$107,000
18,500
MMBtu
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$305,000
Cost:
$300,000
- - $305,000 53,000 -
-
kWh
$305,000
53,000
MMBtu
TOTAL RECOMMENDED Savings:
$1,742,000
Cost:
$1,850,000
$789,625 11,415,600 $952,375 169,750 $789,625
11,415,600
kWh
$952,375
169,750
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - -
-
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas