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IAC Assessment: UU0039
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IAC Assessment: UU0039
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IAC Center University of Utah
Assessment Year 2003
Principal Product customized metal works
NAICS 332431 - Metal Can Manufacturing
SIC 3411 - Metal Cans
Sales $1,000,000-$5,000,000
# of Employees 40
Plant Area (Sq.Ft.) 180,000
Annual Production 8,000 Pieces
Production Hrs. Annual 7,100
Location (State) MT
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $45,521 1,331,440 kWh $0.03
Electricity Demand $29,304 69,084 kW-months/year $0.42
Natural Gas $47,351 9,809 MMBtu $4.83
TOTAL ENERGY COSTS $123,656
RECOMMENDED SAVINGS* $22,842 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $18,855
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$5,610
Cost:
$9,000
$4,480 134,004 $1,130 226 - - - - $4,480
134,004
kWh
$1,130
226
kW-months/year
-
-
MMBtu
-
-
Tgal
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,754
Cost:
$600
$2,200 65,684 $554 111 - - - - $2,200
65,684
kWh
$554
111
kW-months/year
-
-
MMBtu
-
-
Tgal
03: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$1,286
Cost:
$1,085
$1,027 30,720 $259 52 - - - - $1,027
30,720
kWh
$259
52
kW-months/year
-
-
MMBtu
-
-
Tgal
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,929
Cost:
$300
- - - - $1,929 453 - - -
-
kWh
-
-
kW-months/year
$1,929
453
MMBtu
-
-
Tgal
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,012
Cost:
$832
- - - - $1,012 238 - - -
-
kWh
-
-
kW-months/year
$1,012
238
MMBtu
-
-
Tgal
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$703
Cost:
$237
$561 16,787 $142 28 - - - - $561
16,787
kWh
$142
28
kW-months/year
-
-
MMBtu
-
-
Tgal
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$199
Cost:
$660
$159 4,767 $40 8 - - - - $159
4,767
kWh
$40
8
kW-months/year
-
-
MMBtu
-
-
Tgal
08: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$695
Cost:
$695
- - $695 33 - - - - -
-
kWh
$695
33
kW-months/year
-
-
MMBtu
-
-
Tgal
09: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$7,608
Cost:
-
- - $7,608 1,596 - - - - -
-
kWh
$7,608
1,596
kW-months/year
-
-
MMBtu
-
-
Tgal
10: 3.3123 USE DECANTING, FLOTATION TO REMOVE CONTAMINANTS Savings:
$1,046
Cost:
$1,342
- - - - - - $1,046 384,275 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,046
384,275
Tgal
TOTAL RECOMMENDED Savings:
$22,842
Cost:
$14,751
$8,427 251,962 $10,428 2,054 $2,941 691 $1,046 384,275 $8,427
251,962
kWh
$10,428
2,054
kW-months/year
$2,941
691
MMBtu
$1,046
384,275
Tgal
TOTAL IMPLEMENTED Savings:
$18,855
Cost:
$12,277
$8,427 251,962 $10,428 2,054 - - - - $8,427
251,962
kWh
$10,428
2,054
kW-months/year
-
-
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal