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IAC Assessment: UU0048
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IAC Assessment: UU0048
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IAC Center University of Utah
Assessment Year 2003
Principal Product rubber hose
NAICS 326220 - Rubber and Plastics Hoses and Belting Manufacturing
SIC 3052 - Rubber & Plastics Hose & Belting
Sales $5,000,000-$10,000,000
# of Employees 110
Plant Area (Sq.Ft.) 240,000
Annual Production 9,000,000 Thousand Feet
Production Hrs. Annual 4,160
Location (State) UT
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $67,380 2,695,200 kWh $0.03
Electricity Demand $29,304 69,084 kW-months/year $0.42
Electricity Fees $480 - $ -
Coal $87,492 75,842 MMBtu $1.15
TOTAL ENERGY COSTS $200,921
RECOMMENDED SAVINGS* $64,903 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,330
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Coal Water Disposal Solid Waste (non-haz) Electricity Usage Electricity Demand Coal Water Disposal Solid Waste (non-haz)
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,985
Cost:
$306
$1,032 41,300 $953 119 - - - - - - $1,032
41,300
kWh
$953
119
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$440
Cost:
$432
$229 9,200 $211 26 - - - - - - $229
9,200
kWh
$211
26
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$14,920
Cost:
$40,000
$7,758 310,300 $7,162 895 - - - - - - $7,758
310,300
kWh
$7,162
895
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$19,330
Cost:
$9,176
- - - - $19,330 16,760 - - - - -
-
kWh
-
-
kW-months/year
$19,330
16,760
MMBtu
-
-
Tgal
-
-
lb
05: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$1,040
Cost:
$947
- - - - $1,040 1,070 - - - - -
-
kWh
-
-
kW-months/year
$1,040
1,070
MMBtu
-
-
Tgal
-
-
lb
06: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$16,294
Cost:
$5,000
- - - - $16,294 13,579 - - - - -
-
kWh
-
-
kW-months/year
$16,294
13,579
MMBtu
-
-
Tgal
-
-
lb
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$480
Cost:
-
$169 6,700 $311 39 - - - - - - $169
6,700
kWh
$311
39
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
08: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$493
Cost:
$518
- - - - $493 410 - - - - -
-
kWh
-
-
kW-months/year
$493
410
MMBtu
-
-
Tgal
-
-
lb
09: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$9,920
Cost:
$7,907
- - - - - - $9,920 14,643,000 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$9,920
14,643,000
Tgal
-
-
lb
10: 3.5218 REUSE / RECYCLE/ SELL RUBBER PRODUCTS Savings:
$1
Cost:
-
- - - - - - - - $1 18 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$1
18
lb
TOTAL RECOMMENDED Savings:
$64,903
Cost:
$64,286
$9,188 367,500 $8,637 1,079 $37,157 31,819 $9,920 14,643,000 $1 18 $9,188
367,500
kWh
$8,637
1,079
kW-months/year
$37,157
31,819
MMBtu
$9,920
14,643,000
Tgal
$1
18
lb
TOTAL IMPLEMENTED Savings:
$19,330
Cost:
$9,176
- - - - $19,330 16,760 - - - - -
-
kWh
-
-
kW-months/year
$19,330
16,760
MMBtu
-
-
Tgal
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb
Electricity Usage Electricity Demand Coal Water Disposal Solid Waste (non-haz) Electricity Usage Electricity Demand Coal Water Disposal Solid Waste (non-haz)